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Genie GS-1530
Terex Genie GS-1530 Manuals
Manuals and User Guides for Terex Genie GS-1530. We have
12
Terex Genie GS-1530 manuals available for free PDF download: Service And Repair Manual, Service Manual, Operator's Manual, Maintenance Manual
Terex Genie GS-1530 Service And Repair Manual (341 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 35.56 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Range
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Machine Specifications
17
Performance Specifications (Models Without Proportional Lift Function)
19
Performance Specifications (Models with Proportional Lift)
21
Hydraulic Oil Specifications
23
Hydraulic Component Specifications
26
Manifold Component Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Circuit Board
35
Joystick
36
Platfrom Controls Alarm
36
Platform Emergency Stop Button
37
Ground Controls
38
Software Revision Level
39
Machine Setup
40
Loading or Updating Machine Software
41
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
46
Service Override Mode
48
Level Sensors
50
Manual Platform Lowering Cable
65
Outrigger Calibration
66
Hydraulic Tank
67
Hydraulic Pump
68
How to Remove the Hydraulic Pump
69
Manifolds
70
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
70
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
72
Function Manifold Components - GS-4047
74
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
76
Lift Pressure Selector Manifold Components - GS-4047
77
Outrigger Function Manifold Components - GS-3232
78
Outrigger Cylinder Manifold Components - GS-3232
79
Valve Adjustments - Function Manifold
80
Valve Coils
86
Steer Axle Components
88
Yoke and Drive Motor
88
Steer Cylinder
89
Steer Bellcrank
90
Non-Steer Axle Components
91
Drive Brake
91
Brake Release Hand Pump Components
92
Scissor Components
93
Scissor Assembly, GS-1530 and GS-1532
94
Scissor Assembly, GS-1930 and GS-1932
100
Scissor Assembly, GS-2032 and GS-2046
108
Scissor Assembly, GS-2632 and GS-2646
115
Scissor Assembly, GS-3232 and GS-3246
123
Scissor Assembly, GS-4047
132
Scissor Arm Wear Pads
140
Platform Height Sensor
142
Lift Cylinder
144
Pressure Transducer
155
Platform Overload System
157
Platform Overload Recovery
162
Platform Components
164
Platform
164
Platform Extension Deck
165
Battery Charger
166
Selecting a Charge Profile
167
Diagnostics
168
Introduction
168
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
171
GCON I/O Map with Load Sense (All Machines Except GS-3232)
172
GCON I/O Map Without Load Sense GS-3232 Only)
173
GCON I/O Map with Load Sense (GS-3232 Only)
175
Operation Indicator Codes (OIC)
177
Diagnostic Trouble Codes (DTC)
178
Troubleshooting "HXXX" and "PXXX" Faults
179
Fault Inspection Procedure
180
Type "HXXX" Faults
182
Type "PXXX" Faults
186
Type "UXXX" Faults
187
Type "FXXX" Faults
190
Type "CXXX" Faults
193
Battery Charger
195
Charger Fault Codes
196
Charger Error Codes
197
Schematics
201
Introduction
201
Electrical Component and Wire Color Legends
202
Wiring Diagram Ground and Platform Controls
205
Limit Switch Legend
206
Electrical Symbol Legend
207
Hydraulic Symbols Legend
208
Hydraulic Component Abbreviation Legend
209
Hydraulic Schematics
211
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A- 110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
211
GS4614C-10000 to GS4614C-12073)
212
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
213
Gs4614C-12074, Gs4614D-101)
213
Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)
214
Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)
215
Hydraulic Schematic, GS-4047
216
Gs4714D-101, Gs4716P-101)
216
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA
217
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3014A-136973, GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)
226
Electrical Schematic, GS-1530/1930, ANSI/CSA
229
Electrical Schematic, GS-3232, ANSI / CSA
233
Electrical Schematic, GS-3232, ANSI / CSA
236
Electrical Schematic, GS-3232, ANSI / CSA
237
Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3216P-146463)
244
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
247
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
252
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
253
GS4615A-137960, GS4615D-1305 to GS4616D-4432, GS4616P-138362 to GS4616P-139710)
256
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14378, GS4614A-
306
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3215A-141899, GS3216P-142676 to GS3216P-146462, GS4615A-
310
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3216P-146463, GS4616P-139711)
314
Electrical Schematic, GS-3246, as / CE
315
Gs4615D-1303)
315
Electrical Schematic, GS-3246, as / CE
320
Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)
320
Electrical Schematic, GS-3246, as / CE
324
GS4616P-138362, GS4616P to GS4616P-139710)
324
Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)
328
Electrical Schematic, GS-4047, as / CE
330
GS4715C-2130, GS4714D-101 to GS4715D-749)
330
Advertisement
Terex Genie GS-1530 Service And Repair Manual (261 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 10.79 MB
Table of Contents
Table of Contents
8
Find a Manual for this Model
2
Serial Number Range
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
15
Machine Specifications
15
Performance Specifications
18
Hydraulic Oil Specifications
19
Hydraulic Component Specifications
23
Manifold Component Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Observe and Obey
30
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
30
Platform Controls
32
Circuit Board
34
Joystick
35
Platfrom Controls Alarm
35
Platform Emergency Stop Button
36
Ground Controls
37
Software Revision Level
38
Machine Setup
39
Loading or Updating Machine Software
40
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
45
Service Override Mode
47
Level Sensors
49
Manual Platform Lowering Cable
54
Outrigger Calibration - GS-3232
56
Hydraulic Tank
57
Hydraulic Pump
59
Manifolds
61
Function Manifold Components - GS-1330M
61
Function Manifold Components - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
62
Function Manifold Components - GS-3232
63
Function Manifold Components - GS-4655
64
Function Manifold Components - Models with Electric Drive, All Other Models
65
Function Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
66
Check Valve Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
68
Function Manifold Components - Models with Hydraulic Drive, GS-2032, GS-2632
69
Outrigger Manifold Components - GS-3232
71
Outrigger Cylinder Manifold Components - GS-3232
72
Valve Adjustments - Function Manifold
73
How to Adjust the System Relief Valve - Models with Electric Drive
73
How to Adjust the System Relief Valve - Models with Hydraulic Drive
74
How to Adjust the Platform Lift Relief Valve - Models with Hydraulic Drive
75
How to Adjust the Steer Relief Valve - Models with Hydraulic Drive (Includes GS-1330M Electric Drive)
77
Valve Coils
78
Steer Axle Components
81
Yoke Assembly
81
Drive Motors
82
Steer Cylinder
83
Steer Bellcrank
83
Manual Brake Release - Models with Electric Drive
84
Thrust Washers - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
85
Non-Steer Axle Components
86
Drive Brake - Models with Hydraulic Drive
86
Brake Release Hand Pump Components
87
Brake Release Hand Pump Components - Models with Hydraulic Drive
87
Scissor Components
88
Scissor Assembly - GS-1330M
89
Scissor Assembly - GS-1432M
97
Scissor Assembly - GS-1530, GS-1532
100
Scissor Assembly - GS-1930, GS-1932, GS-1932 XH
106
Scissor Assembly - GS-1932M, GS-1932M Lite, GS-1932M XH
114
Scissor Assembly - GS-2032, GS-2046
117
Scissor Assembly - GS-2632, GS-2646, GS-2646 XH
124
Scissor Assembly - GS-3232, GS-3246, GS-3246 XH
131
Scissor Assembly - GS-4046
140
Scissor Assembly - GS-4655
149
Scissor Arm Wear Pads
153
How to Replace the Scissor Arm Wear Pad - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
153
How to Replace the Scissor Arm Wear Pad - All Other Models
154
Platform Height Sensor
156
How to Disassemble the Platform Height Sensor Assembly - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
156
How to Disassemble the Platform Height Sensor Assembly - All Other Models
157
Lift Cylinder
159
Pressure Transducer
171
Platform Overload System
172
Platform Overload Recovery
177
Outdoor Height Limiting
179
Platform Components
181
Platform
181
How to Remove the Platform - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
181
How to Remove the Platform - All Other Models
182
Platform Extension Deck
183
Battery Charger
184
Selecting a Charge Profile
185
How to Replace a Drive Motor Power Cable
186
GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
186
Drive Morot Power Cables
186
Power Cables
186
Repair any Machine Damage or Malfunction before Operating the Machine
189
Electrocution/Burn Hazard
189
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
189
Before Troubleshooting
189
About this Section
189
Damaged or Malfunctioning Machine
189
Immediately Tag and Remove from Service a
189
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
189
Introduction
189
Diagnostics
189
GCON I/O Map - Models Without Outriggers
192
GCON I/O Map - Models with Outriggers
193
Operation Indicator Codes (OIC)
195
Diagnostic Trouble Codes (DTC)
196
Troubleshooting "HXXX" and "PXXX" Faults
197
Fault Inspection Procedure
198
Type "HXXX" Faults
200
Type "PXXX" Faults
204
Type "UXXX" Faults
207
Type "FXXX" Faults
210
Type "CXXX" Faults
213
Battery Charger
215
Charger Fault Codes
216
Charger Error Codes
217
Schematics
221
Introduction
221
Electrical Component and Wire Color Legends
222
Wiring Diagram Ground and Platform Controls
224
Limit Switch Legend
225
Electrical Symbol Legend
227
Hydraulic Symbols Legend
228
Hydraulic Schematics
229
Hydraulic Schematic, GS-1330M (from GS30MD-101)
230
Hydraulic Schematic, GS-1432M, GS-1932M, GS-1932M Lite
231
GS-1932M XH (from GS32MD-101)
232
Hydraulic Schematic, Models with Electric Drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)
234
(From GS30D-40101, GS30P-200101)
235
Hydraulic Schematic, Models with Electric Drive GS-2032, GS-2632
237
(From GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
238
Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
239
Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)
242
Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)
243
Hydraulic Schematic, GS-4655 (from GS55D-101)
246
Electrical Schematics
247
Electrical Schematic, GS-1330M (from GS30MD-40101)
248
Electrical Schematic, GS-1432M, GS-1932M
249
GS-1932M Lite, GS-1932M XH (from GS32MD-101)
249
Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)
252
Electrical Schematic, GS-4655 (from GS55D-10101)
253
Electrical Schematic, All Other Models Models with Electric Drive
256
Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)
256
(From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)
257
Electrical Schematic, All Other Models Models with Hydraulic Drive
257
Electrical Schematics - Options
259
Electrical Schematic, Options
260
Terex Genie GS-1530 Service And Repair Manual (261 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 10.75 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Range
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
15
Machine Specifications
15
Performance Specifications
18
Hydraulic Oil Specifications
19
Hydraulic Component Specifications
23
Manifold Component Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Observe and Obey
30
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
30
Platform Controls
32
Circuit Board
34
Joystick
35
Platfrom Controls Alarm
35
Platform Emergency Stop Button
36
Ground Controls
37
Software Revision Level
38
Machine Setup
39
Loading or Updating Machine Software
40
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
45
Service Override Mode
47
Level Sensors
49
Manual Platform Lowering Cable
54
Outrigger Calibration - GS-3232
56
Hydraulic Tank
57
Hydraulic Pump
59
Manifolds
61
Function Manifold Components - GS-1330M
61
Function Manifold Components - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
62
Function Manifold Components - GS-3232
63
Function Manifold Components - GS-4655
64
Function Manifold Components - Models with Electric Drive, All Other Models
65
Function Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
66
Check Valve Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
68
Function Manifold Components - Models with Hydraulic Drive, GS-2032, GS-2632
69
Outrigger Manifold Components - GS-3232
71
Outrigger Cylinder Manifold Components - GS-3232
72
Valve Adjustments - Function Manifold
73
How to Adjust the System Relief Valve - Models with Electric Drive
73
How to Adjust the System Relief Valve - Models with Hydraulic Drive
74
How to Adjust the Platform Lift Relief Valve - Models with Hydraulic Drive
75
How to Adjust the Steer Relief Valve - Models with Hydraulic Drive (Includes GS-1330M Electric Drive)
77
Valve Coils
78
Steer Axle Components
81
Yoke Assembly
81
Drive Motors
82
Steer Cylinder
83
Steer Bellcrank
83
Manual Brake Release - Models with Electric Drive
84
Thrust Washers - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
85
Non-Steer Axle Components
86
Drive Brake - Models with Hydraulic Drive
86
Brake Release Hand Pump Components
87
Brake Release Hand Pump Components - Models with Hydraulic Drive
87
Scissor Components
88
Scissor Assembly - GS-1330M
89
Scissor Assembly - GS-1432M
97
Scissor Assembly - GS-1530, GS-1532
100
Scissor Assembly - GS-1930, GS-1932, GS-1932 XH
106
Scissor Assembly - GS-1932M, GS-1932M Lite, GS-1932M XH
114
Scissor Assembly - GS-2032, GS-2046
117
Scissor Assembly - GS-2632, GS-2646, GS-2646 XH
124
Scissor Assembly - GS-3232, GS-3246, GS-3246 XH
131
Scissor Assembly - GS-4046
140
Scissor Assembly - GS-4655
149
Scissor Arm Wear Pads
153
How to Replace the Scissor Arm Wear Pad - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
153
How to Replace the Scissor Arm Wear Pad - All Other Models
154
Platform Height Sensor
156
How to Disassemble the Platform Height Sensor Assembly - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
156
How to Disassemble the Platform Height Sensor Assembly - All Other Models
157
Lift Cylinder
159
Pressure Transducer
171
Platform Overload System
172
Platform Overload Recovery
177
Outdoor Height Limiting
179
Platform Components
181
Platform
181
How to Remove the Platform - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
181
How to Remove the Platform - All Other Models
182
Platform Extension Deck
183
Battery Charger
184
Selecting a Charge Profile
185
Power Cables
186
Drive Morot Power Cables
186
How to Replace a Drive Motor Power Cable
186
GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH
186
Diagnostics
189
Introduction
189
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
189
Immediately Tag and Remove from Service a
189
Damaged or Malfunctioning Machine
189
Repair any Machine Damage or Malfunction before Operating the Machine
189
Before Troubleshooting
189
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
189
About this Section
189
Electrocution/Burn Hazard
189
GCON I/O Map - Models Without Outriggers
192
GCON I/O Map - Models with Outriggers
193
Operation Indicator Codes (OIC)
195
Diagnostic Trouble Codes (DTC)
196
Troubleshooting "HXXX" and "PXXX" Faults
197
Fault Inspection Procedure
198
Type "HXXX" Faults
200
Type "PXXX" Faults
204
Type "UXXX" Faults
207
Type "FXXX" Faults
210
Type "CXXX" Faults
213
Battery Charger
215
Charger Fault Codes
216
Charger Error Codes
217
Schematics
221
Introduction
221
Electrical Component and Wire Color Legends
222
Wiring Diagram Ground and Platform Controls
224
Limit Switch Legend
225
Electrical Symbol Legend
227
Hydraulic Symbols Legend
228
Hydraulic Schematics
229
Hydraulic Schematic, GS-1330M (from GS30MD-101)
230
Hydraulic Schematic, GS-1432M, GS-1932M, GS-1932M Lite
231
GS-1932M XH (from GS32MD-101)
232
Hydraulic Schematic, Models with Electric Drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)
234
(From GS30D-40101, GS30P-200101)
235
Hydraulic Schematic, Models with Electric Drive GS-2032, GS-2632
237
(From GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
238
Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
239
Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)
242
Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)
243
Hydraulic Schematic, GS-4655 (from GS55D-101)
246
Electrical Schematics
247
Electrical Schematic, GS-1330M (from GS30MD-40101)
248
Electrical Schematic, GS-1432M, GS-1932M
249
GS-1932M Lite, GS-1932M XH (from GS32MD-101)
249
Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)
252
Electrical Schematic, GS-4655 (from GS55D-10101)
253
Advertisement
Terex Genie GS-1530 Service And Repair Manual (249 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 4.4 MB
Table of Contents
Table of Contents
8
Introduction
2
Find a Manual for this Model
2
Serial Number Range
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
15
Machine Specifications
15
Performance Specifications
18
Hydraulic Oil Specifications
19
Hydraulic Component Specifications
23
Manifold Component Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Observe and Obey
30
Platform Controls
32
Circuit Board
34
Joystick
35
Platfrom Controls Alarm
35
Platform Emergency Stop Button
36
Ground Controls
37
Software Revision Level
38
Machine Setup
39
Loading or Updating Machine Software
40
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
45
Service Override Mode
47
Level Sensors
49
Manual Platform Lowering Cable
54
Outrigger Calibration - GS-3232
56
Hydraulic Tank
57
Hydraulic Pump
59
How to Remove the Hydraulic Pump
60
Manifolds
62
Function Manifold Components - GS-1330M
62
Function Manifold Components - GS-3232
63
Function Manifold Components - GS-4655
64
Function Manifold Components - Models with Electric Drive
65
All Other Models
65
Function Manifold Components - Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932
66
Check Valve Manifold Components - Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932
68
Function Manifold Components - Models with Hydraulic Drive GS-2032, GS-2632
69
Outrigger Manifold Components - GS-3232
71
Outrigger Cylinder Manifold Components - GS-3232
72
Brake Release Hand Pump Components - Models with Hydraulic Drive
73
Valve Adjustments - Function Manifold
74
How to Adjust the System Relief Valve - Models with Electric Drive
74
How to Adjust the System Relief Valve - Models with Hydraulic Drive
75
How to Adjust the Platform Lift Relief Valve - Models with Hydraulic Drive
77
How to Adjust the Steer Relief Valve - Models with Hydraulic Drive (Includes GS-1330M Electric Drive)
79
Valve Coils
80
Steer Axle Components
83
Yoke Assembly
83
Drive Motors
84
Steer Cylinder
85
Steer Bellcrank
85
Manual Brake Release - Models with Electric Drive
86
Non-Steer Axle Components
88
Drive Brake - Models with Hydraulic Drive
88
Scissor Components
89
Scissor Assembly, GS-1330M
90
Scissor Assembly, GS-1530 and GS-1532
97
Scissor Assembly, GS-1930 and GS-1932
103
Scissor Assembly, GS-2032 and GS-2046
111
Scissor Assembly, GS-2632 and GS-2646
118
Scissor Assembly, GS-3232 and GS-3246
126
Scissor Assembly, GS-4046
135
Scissor Assembly, GS-4655
144
Scissor Arm Wear Pads
149
Platform Height Sensor
151
Lift Cylinder
153
Pressure Transducer
164
Platform Overload System
166
Platform Overload Recovery
171
Outdoor Height Limiting
173
Platform Components
175
Platform
175
Platform Extension Deck
176
Battery Charger
177
Selecting a Charge Profile
178
Diagnostics
180
Introduction
180
About this Section
180
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
180
Before Troubleshooting
180
Damaged or Malfunctioning Machine
180
Immediately Tag and Remove from Service a
180
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
180
Repair any Machine Damage or Malfunction before Operating the Machine
180
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
180
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
183
GCON I/O Map with Load Sense (All Machines Except GS-3232)
184
GCON I/O Map Without Load Sense GS-3232 Only)
185
GCON I/O Map with Load Sense (GS-3232 Only)
187
Operation Indicator Codes (OIC)
189
Diagnostic Trouble Codes (DTC)
190
Troubleshooting "HXXX" and "PXXX" Faults
191
Fault Inspection Procedure
192
Type "HXXX" Faults
194
Type "PXXX" Faults
198
Type "UXXX" Faults
200
Type "FXXX" Faults
203
Type "CXXX" Faults
206
Battery Charger
208
Charger Fault Codes
209
Charger Error Codes
210
Schematics
214
Introduction
214
Electrical Component and Wire Color Legends
215
Wiring Diagram Ground and Platform Controls
217
Limit Switch Legend
218
Electrical Symbol Legend
219
Hydraulic Symbols Legend
220
Hydraulic Schematics
221
Hydraulic Schematic GS-1330M (from GS30MD-101)
222
Hydraulic Schematic, Models with Electric Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)
223
Hydraulic Schematic, Models with Hydraulic Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)
226
Hydraulic Schematic, Models with Electric Drive GS-2032/2632/3232, GS2046/2646/3246 (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
227
Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)
230
Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
231
Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)
234
Hydraulic Schematic, GS-4655 (from GS55D-101)
235
Electrical Schematics
237
Electrical Schematic, GS-1330M (from GS30MD-40101)
238
Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)
239
Electrical Schematic, GS-4655 (from GS55D-10101)
242
Electrical Schematic, All Other Models Models with Electric Drive
243
Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)
243
Electrical Schematic, All Other Models Models with Hydraulic Drive
245
(From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)
246
Electrical Schematics - Options
247
Electrical Schematic, Options
247
Terex Genie GS-1530 Service Manual (198 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 2.45 MB
Table of Contents
Table of Contents
7
Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
Electrical Schematics
11
E Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Manifold Component Specifications
16
Hydraulic Hose and Fitting Torque Specifications
17
Observe and Obey
21
Pre-Delivery Preparation Report
22
Maintenance Inspection Report
25
Checklist a Procedures
26
Inspect the Manuals and Decals
26
Perform Pre-Operation Inspection
27
Perform Function Tests
27
Perform 30 Day Service
28
Grease the Steer Yokes
28
Checklist B Procedures
29
Inspect the Batteries
29
Electrocution/Burn Hazard
29
Inspect the Electrical Wiring
31
Inspect the Tires and Wheels (Including Castle Nut Torque)
32
Test the Emergency Stop
32
Test the Key Switch
33
Test the Automotive-Style Horn (if Equipped)
33
Test the Drive Brakes
34
Test the Drive Speed - Stowed Position
37
Test the Drive Speed - Raised Position
38
Inspect the Hydraulic Cap Venting System
39
Perform Hydraulic Oil Analysis
39
Check the Module Tray Latch Components
40
Inspect the Voltage Inverter (if Equipped)
41
Test the down Limit Switch and the Pothole Limit Switches
42
Test the up Limit Switch (if Equipped)
45
C Checklist C Procedures
45
Test the Platform Overload System (if Equipped)
46
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
48
Checklist D Procedures
49
Check the Scissor Arm Wear Pads
49
Replace the Hydraulic Tank Return Filter
51
Checklist E Procedure
52
Test or Replace the Hydraulic Oil
52
Or Spray
52
Circuit Boards
57
Controller Adjustments
58
Software Configuration (before Serial Numbers GS3005-75000, GS3205-75000 and GS4605-75000)
63
Software Configuration (after Serial Numbers GS3005-74999, GS3205-74999 and GS4605-74999)
66
Platform Components
70
Platform
70
Platform Extension
71
Scissor Components
72
Scissor Assembly, GS-1530 and GS-1532
73
Scissor Assembly, GS-1930 and GS-1932
79
Scissor Assembly, GS-2032 and GS-2046
87
Scissor Assembly, GS-2632 and GS-2646
93
Scissor Assembly, GS-3246
101
Lift Cylinder
108
Ground Controls
113
Manual Platform Lowering Cable
113
Control Relays
114
Level Sensor
115
Hydraulic Pump
118
Function Pump
118
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
120
Function Manifold Components - GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246
122
Check Valve Manifold Components
124
GS-1530, GS-1532, GS-1930 and GS-1932
124
(After Serial Number GS3004-66986)
124
Valve Adjustments - Function Manifold
125
Valve Coils
129
Hydraulic Tank
131
Steer Axle Components
132
Yoke and Drive Motor
132
Steer Cylinder
133
Steer Bellcrank
134
Non-Steer Axle Components
135
Drive Brake
135
Brake Release Hand Pump Components
136
Platform Overload Components
137
Platform Overload
137
Fault Codes
141
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
141
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
141
Repair any Machine Damage or Malfunction before Operating the Machine
141
Before Troubleshooting
141
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
141
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
141
Bodily Injury Hazard. Spraying
141
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
141
Connections very Slowly to Allow
141
Identify Symptoms
142
And Test
142
Problem Still Exists
142
About this Section
142
General Repair Process
142
Return to
142
Malfunction Discovered
142
Fault Code Chart
143
Schematics
145
Electrical Component and Wire Color Legends
146
Section 6 • Schematics
146
ECM Pin-Out Legend
147
Wiring Diagram Platform Control Box
149
Limit Switch Legend
150
Electrical Symbols Legend
151
(From Serial Number GS3003-60000 to GS3005-74999)
152
(From Serial Number GS3005-75000 to 75999)
156
(From Serial Number GS3204-60000 to GS3205-74999) GS-2046/2646/3246 (from Serial Number GS4604-60000 to GS4605-74999)
160
Dgs-2032/2632
160
GS-2032/2632 (from Serial Number GS3205-75000 to 75406) GS-2046/2646/3246 (from Serial Number GS4605-75000 to 75437)
164
(From Serial Number GS3003-60000 to GS3005-74999)
168
(From Serial Number GS3005-75000 to 75999)
172
(From Serial Number GS3204-60000 to GS3205-74999) GS-2046/2646/3246 (from Serial Number GS4604-60000 to GS4605-74999)
176
Dgs-2032/2632
176
GS-2032/2632 (from Serial Number GS3205-75000 to 75406) GS-2046/2646/3246 (from Serial Number GS4605-75000 to 75437)
180
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3003-60000 to GS3004-65104)
184
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3004-65105 to 66986)
186
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3004-66987 to GS3005-75999)
188
(From Serial Number GS3204-60000 to GS3205-75406)
190
A Hydraulic Schematic - GS-2032/2632
190
(From Serial Number GS4604-60000 to GS4604-60878)
192
B Hydraulic Schematic - GS-2046/2646/3246
192
(From Serial Number GS4604-60879 to GS4605-75437)
194
A Hydraulic Schematic - GS-2046/2646/3246
194
Terex Genie GS-1530 Maintenance Manual (99 pages)
Scissor Lifts
Brand:
Terex
| Category:
Lifting Systems
| Size: 2.04 MB
Table of Contents
Table of Contents
8
Performance Specifications
11
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
11
Function Speeds GS-69, GS-84, GS-90
12
Drive Speeds
13
Torque Specifications
14
Tires and Wheels
14
Battery Specifications
15
Battery Specifications - DC and be Models
15
Engine Specifications
17
Engine Operator and Maintenance Manuals
17
Deutz Engine Models
17
Perkins Engine Models
18
Ford Engine Models
18
Kubota Engine Models
19
Kohler Engine Models
19
GM Engine Models
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic and Drive Hub Fluid Capacities
23
Hydraulic Oil Specifications
24
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Maintenance Procedures
30
Introduction
30
Maintenance Schedule
32
Pre-Delivery Preparation Report
33
Scheduled Maintenance Inspection Report - Scissor Lifts
34
Programmed Maintenance Inspection Report - Scissor Lifts
35
Commissioning Procedures
36
Perform 50 Hour Service
36
Perform Engine Maintenance - 50 Hours
36
Perform 150 Hour Service
37
Quarterly Maintenance Procedures
38
Check for Open Bulletins and Owner Registration
38
Battery Inspection
39
Check the Module Tray Latch Components
41
Inspect the Battery Balancer - GS-69 DC
42
Inspect the Electrical Wiring
43
Inspect the Electrical Contactor - GS-30M, GS-30, GS-32M
44
DC, Gs-69 be
44
Inspect the Voltage Inverter (if Equipped)
44
Test the Flashing Beacons (if Equipped)
46
Visual Inspection of the Hydraulic Oil
46
Inspect the Hydraulic Filters
47
Check the Exhaust System - Engine Models
48
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
49
Test the Fuel Select Operation - Gasoline/Lpg Models
49
Check and Adjust the Engine RPM
50
Inspect the Tires, Wheels and Lug Nut Torque
53
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
53
Test the Drive Brakes
54
Test the Drive Speed - Stowed Position
54
Test the Drive Speed - Raised Position
55
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
55
Annual Maintenance Procedures
61
Check the Drive Hub Oil Level and Fastener Torque
61
Test the Function Pump - GS-69 be and GS-69 DC
62
Test the Oscillate Axle - GS-90
63
Test the down Limit Switch Descent Delay - GS-69, GS-84 and GS-90 (if Equipped)
66
Test the Platform Overload Pressure Transducer and Platform Height Sensor
67
Test the Platform Overload System
73
GS-30M, GS-30, GS-32M, GS-32, GS-46, GS-55
73
Test the Platform Overload System - GS-69 (if Equipped)
75
Check the Steer Yoke King Pin Fastener Torque
77
Programmed Maintenance Procedures
78
P0-1 Inspect the Engine Air Filter - GS-69 RT
78
P0-2 Grease the Steer Yokes - GS-30M, GS-30, GS-32, GS-46, GS-55
79
P0-3 Replace the Drive Hub Oil - GS-30, GS-32M, GS-32, GS-46, GS-55
79
P0-4 Deutz Engine Maintenance - under 1000 Hours
80
P0-5 Ford Engine Maintenance - under 1000 Hours
81
P0-6 Kohler Engine Maintenance - under 1000 Hours
82
P0-7 Kubota Engine Maintenance - under 1000 Hours
83
P0-8 Perkins Engine Maintenance - under 1000 Hours
84
P0-9 GM Engine Maintenance - under 1000 Hours
85
P1-1 Perform Engine Maintenance - 1000 Hours
86
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
87
P2-1 Perform Engine Maintenance - 2000 Hours
87
P2-2 Replace the Hydraulic Filters
88
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
90
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
91
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
94
P2-6 Test or Replace the Hydraulic Oil
96
P3-1 Perform Engine Maintenance - 3000 Hours
97
P5-1 Perform Engine Maintenance - 5000 Hours
98
P6-1 Perform Engine Maintenance - 6000 Hours
98
Terex Genie GS-1530 Maintenance Manual (92 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 1.83 MB
Table of Contents
Models Included in this Manual
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
13
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
13
Function Speeds GS-69, GS-84, GS-90
13
Drive Speeds
15
Torque Specifications
16
Tires and Wheels
16
Battery Specifications
17
Battery Specifications - DC and be Models
17
Engine Specifications
18
Engine Operator and Maintenance Manuals
18
Deutz Engine Models
18
Perkins Engine Models
19
Ford Engine Models
19
Kubota Engine Models
20
Kohler Engine Models
20
GM Engine Models
21
Hydraulic Specifications
22
Hydraulic Relief Valves
22
Hydraulic and Drive Hub Fluid Capacities
24
Hydraulic Oil Specifications
25
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
43
Inspect the Battery Balancer - GS-69 DC
44
Inspect the Electrical Wiring
45
Inspect the Electrical Contactor
46
DC, Gs-69 be
46
Inspect the Voltage Inverter (if Equipped)
46
Test the Flashing Beacons (if Equipped)
48
Visual Inspection of the Hydraulic Oil
48
Inspect the Hydraulic Filters
49
Check the Exhaust System - Engine Models
50
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
51
Test the Fuel Select Operation - Gasoline/Lpg Models
51
Check and Adjust the Engine RPM
52
Inspect the Tires, Wheels and Lug Nut Torque
55
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
55
Test the Drive Brakes
56
Test the Drive Speed - Stowed Position
56
Test the Drive Speed - Raised Position
57
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
57
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
61
Annual Maintenance Procedures
64
Check the Drive Hub Oil Level and Fastener Torque
64
Test the Function Pump - GS-69 be and GS-69 DC
65
Test the Oscillate Axle - GS-90
65
Test the down Limit Switch Descent Delay
68
And GS-90 (if Equipped)
68
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if Equipped)
70
Check the Steer Yoke King Pin Fastener Torque
72
Programmed Maintenance Procedures
73
P0-1 Inspect the Engine Air Filter - GS-69 RT
73
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47
74
P0-3 Deutz Engine Maintenance - under 1000 Hours
75
P0-4 Ford Engine Maintenance - under 1000 Hours
76
P0-5 Kohler Engine Maintenance - under 1000 Hours
77
P0-6 Kubota Engine Maintenance - under 1000 Hours
78
P0-7 Perkins Engine Maintenance - under 1000 Hours
79
P0-8 GM Engine Maintenance - under 1000 Hours
80
P1-1 Perform Engine Maintenance - 1000 Hours
81
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
82
P2-1 Perform Engine Maintenance - 2000 Hours
82
P2-2 Replace the Hydraulic Filters
83
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
84
Terex Genie GS-1530 Operator's Manual (107 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 17.97 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
29
Work Area Safety
30
Legend
39
Controls
42
Inspections
46
Operating Instructions
72
Transport and Lifting Instructions
89
Maintenance
94
Specifications
96
Terex Genie GS-1530 Operator's Manual (92 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 12.28 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
20
Work Area Safety
21
Legend
29
Controls
32
Inspections
36
Operating Instructions
56
Transport and Lifting Instructions
73
Maintenance
78
Specifications
80
Terex Genie GS-1530 Operator's Manual (85 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 10.04 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
12
Work Area Safety
13
Legend
22
Controls
25
Inspections
30
Operating Instructions
56
Transport and Lifting Instructions
69
Maintenance
74
Specifications
76
Terex Genie GS-1530 Operator's Manual (59 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 1.82 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials
5
General Safety
7
Personal Safety
10
Work Area Safety
11
Legend
17
Controls
20
Inspections
24
Operating Instructions
38
Transport and Lifting Instructions
45
Maintenance
49
Specifications
51
Terex Genie GS-1530 Operator's Manual (45 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 1.71 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
16
Controls
17
Inspections
20
Operating Instructions
30
Transport and Lifting Instructions
37
Maintenance
41
Specifications
43
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