Page 1 Service and Repair Manual Serial Number Range Refer to inside cover -1330m This manual includes: ™ Repair procedures -1432m/1932m Fault Codes ™ Electrical and -1932m Lite/1932m XH Hydraulic Schematics ™ -1530/1532 ™ -1930/1932/1932 XH ™ For detailed maintenance -2032/2632/3232 procedures, refer to the ™...
Page 2: Find A Manual For This Model
Copyright © 2020 by Terex Corporation 1309020GT Rev B, August 2021 Second Edition, Second Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.
Page 3: Revision History
August 2021 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 3/2021 Initial Release 6/2021 All Sections Add GS1432m, 1932m, 1932m XH, 1932m Lite Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
Page 4 Service and Repair Manual August 2021 Introduction Revision History(continued) Revision Date Section Procedure / Page / Description Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update.
Page 5: Serial Number Legend
August 2021 Service and Repair Manual Introduction Serial Number Legend GS30 P - 123456 Model: Serial number: GS30P-123456 Year of manufacture: Electrical schematic number: Machine unladen weight: Rated work load (including occupants): Maximum number of platform occupants: Maximum allowable inclination of the chassis: Outrigger retracted: Outrigger deployed: GS-1432m, GS-1932m, GS-1932m XH, GS1932m Lite...
Page 6: Safety Rules
Service and Repair Manual August 2021 Safety Rules Secti on 1 Safety Rul es Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury.
Page 7 August 2021 Service and Repair Manual Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.
Page 8: Table Of Contents
August 2021 Table of Contents Introduction Introduction ...................... ii Find a Manual for this Model ................ii Serial Number Range ..................ii Revision History ....................iii Serial Number Legend ..................v Section 1 Safety Rules ....................vi General Safety Rules ..................vi Section 2 Specifications....................
Page 9 August 2021 Table of Contents Section 3 Repair Procedures ..................16 Introduction ...................... 16 Platform Controls ................... 18 1-1 Circuit Board ....................20 1-2 Joystick ...................... 21 1-3 Platfrom Controls Alarm ................21 1-4 Platform Emergency Stop Button ..............22 Ground Controls .....................
Page 10 August 2021 Table of Contents Manifolds ......................47 5-1 Function Manifold Components – GS-1330m ..........47 5-2 Function Manifold Components – GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH ......48 5-3 Function Manifold Components – GS-3232 ..........49 5-4 Function Manifold Components – GS-4655 ..........50 5-5 Function Manifold Components –...
Page 11 August 2021 Table of Contents Steer Axle Components ................. 67 6-1 Yoke Assembly................... 67 6-2 Drive Motors ....................68 6-3 Steer Cylinder .................... 69 6-4 Steer Bellcrank ................... 69 6-5 Manual Brake Release - Models with electric drive........70 6-6 Thrust Washers - GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH ......
Page 12 August 2021 Table of Contents 9-11 Scissor Arm Wear Pads ................. 139 How to Replace the Scissor Arm Wear Pad - GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH ....139 How to Replace the Scissor Arm Wear Pad - All other models ....140 9-12 Platform Height Sensor ................
Page 13 August 2021 Table of Contents Section 4 Diagnostics ....................175 Introduction ....................175 GCON I/O Map - Models without outriggers ............ 178 GCON I/O Map - Models with outriggers ............179 Operation Indicator Codes (OIC) ..............181 Diagnostic Trouble Codes (DTC) ..............182 Troubleshooting "HXXX"...
Page 14 August 2021 Table of Contents Hydraulic Schematics .................. 215 Hydraulic Schematic, GS-1330m (from GS30MD-101) ........216 Hydraulic Schematic, GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101)............217 Hydraulic Schematic, Models with electric drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101) ............ 220 Hydraulic Schematic, Models with hydraulic drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101) ............
Page 15: Specifications
August 2021 Service and Repair Manual Specifications Secti on 2 Specificatio ns Machine Specifications Batteries, Standard All other models Models with hydraulic drive For operational specifications, refer to the Voltage 6V DC Operator's Manual. Group Batteries, Standard GS-1330m Type T-105 Voltage 12V DC Quantity...
Page 16 Service and Repair Manual August 2021 Specifications Batteries, Maintenance-free (option) Batteries, Maintenance-free (option) GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH All other models, Models with electric drive Voltage Voltage 6V DC 12V DC Group Group Type DC224-6 Type EV31A-B Quantity Quantity Battery capacity, maximum 224AH Battery capacity, maximum...
Page 17 August 2021 Service and Repair Manual Specifications Fluid capacities Tires and wheels Hydraulic tank 1.06 gallons GS-1330m, GS-1432m, GS-1932m, GS-1932m Lite, GS-1330m, GS-1432m, GS-1932m, 4 liters GS-1932m XH GS-1932m Lite, GS-1932m XH Tire size (solid rubber) 10 x 3 in Hydraulic system (including tank) 1.5 gallons 25,4 x 7,6 cm...
Page 18: Performance Specifications
Service and Repair Manual August 2021 Specifications Performance Specifications Function speed, maximum from platform controls (with 1 person in platform) For operational specifications, refer to the Models with hydraulic drive Operator's Manual. GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH Drive speed, maximum Platform up 15 to 21 seconds Platform down...
Page 19: Hydraulic Oil Specifications
August 2021 Service and Repair Manual Specifications Hydraulic Oil Specifications Function speed, maximum from platform controls (with 1 person in platform) Hydraulic Fluid Specifications Models with electric drive Genie specifications require hydraulic oils which are GS-2046 designed to give maximum protection to hydraulic Platform up 34 to 41 seconds systems, have the ability to perform over a wide...
Page 20 Service and Repair Manual August 2021 Specifications Chevron Rando HD Premium Oil Do not top off with incompatible hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...
Page 21 August 2021 Service and Repair Manual Specifications Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46 Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C...
Page 22 Service and Repair Manual August 2021 Specifications UCON Hydrolube HP-5046 Fluid Properties ISO Grade Viscosity index Kinematic Viscosity cSt @ 149°F / 65°C cSt @ 104°F / 40°C cSt @ 0°F / -18°C 1300 Flash point None Pour point -81°F / -63°C Maximum continuous operating 189°F / 87°C temperature...
Page 23: Hydraulic Component Specifications
August 2021 Service and Repair Manual Specifications Hydraulic Component GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH Specifications Function Pump Models with hydraulic drive GS-1330m Type gear pump Function Pump Displacement per revolution 0.244 cu in Type gear pump 4 cc Displacement per revolution 0.094 cu in Flow rate @ 2500 psi / 172 bar 3 gpm...
Page 24 Service and Repair Manual August 2021 Specifications GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 GS-2032, GS-2632, GS-3232 Function Pump Function Pump Models with hydraulic drive GS-2032, GS-2632 Type gear pump Type gear pump Displacement per revolution 0.177 cu in Displacement per revolution 0.355 cu in 2,9 cc 5,5 cc...
Page 25 August 2021 Service and Repair Manual Specifications GS-4046 Function Pump Type gear pump Displacement per revolution 0.232 cu in 3,8 cc Flow rate @ 2900 psi / 200 bar 3 gpm 11,4 L/min Hydraulic tank return filter 10 micron 18 psi / 1,2 bar bypass Function manifold System relief valve pressure, maximum 2350 psi...
Page 26: Manifold Component Specifications
Service and Repair Manual August 2021 Specifications Manifold Component Valve coil resistance Specifications Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As valve coil resistance is sensitive to change in air temperature, the Plug torque coil resistance will typically increase or decrease by 4% SAE No.
Page 27: Hydraulic Hose And Fitting Torque Specifications
August 2021 Service and Repair Manual Specifications Hydraulic Hose and Fitting SAE O-ring Boss Port Torque Specifications (tube fitting - installed into Aluminum) (all types) Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed...
Page 28: Torque Procedure
Service and Repair Manual August 2021 Specifications Torque Procedure JIC 37° fittings Align the tube flare (hex nut) against the nose Seal-Lok™ fittings of the fitting body (body hex fitting) and tighten the hex nut to the body hex fitting to Replace the O-ring.
Page 29 August 2021 Service and Repair Manual Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
Page 30: Repair Procedures
Service and Repair Manual August 2021 Repair Procedures Machine Configuration: Secti on 3 Repair P roce dur es Unless otherwise specified, perform each  repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface •...
Page 31 August 2021 Service and Repair Manual Repair Procedures About This Section Symbols Legend Safety alert symbol—used to alert Most of the procedures in this section should only personnel to potential personal be performed by trained service professional in a injury hazards. Obey all safety suitably equipped workshop.
Page 32: Platform Controls
Service and Repair Manual August 2021 Platform Controls The platform controls are used to operate the machine from the platform. Activating a function button sends a signal to the Electronic Control Module (ECM). When the ECM is in the function mode, the platform controls are used to operate the various machine functions.
Page 33 August 2021 Service and Repair Manual Platform Controls Operational Indicator Codes Note: The Ld Operation Indicator Code will appear when the outriggers are not fully retracted, the These codes are generated by the electrical machine is not auto leveled, an outrigger has lost system to indicate machine operating status.
Page 34: Circuit Board
Service and Repair Manual August 2021 Platform Controls Carefully disconnect all wire harness connectors from the platform controls circuit Circuit Board board. Electrocution/burn hazard. How to Remove the Platform Contact with electrically charged Controls Circuit Board circuits could result in death or serious injury.
Page 35: Joystick
August 2021 Service and Repair Manual Platform Controls Joystick Platform Controls Alarm How to Remove the Joystick How to Remove the Platform Controls Alarm Push in the red Emergency Stop button to the off position at both the ground and platform Push in the red Emergency Stop button to the controls.
Page 36: Platform Emergency Stop Button
Service and Repair Manual August 2021 Platform Controls Disconnect the white wires from the Emergency Stop base. Platform Emergency Stop Button Electrocution/burn hazard. Contact with electrically charged How to Remove the Platform circuits could result in death or Controls Emergency Stop Button serious injury.
Page 37: Ground Controls
August 2021 Service and Repair Manual Ground Controls The ground controls, used to operate the machine from the ground, can also be used to tune the performance of the machine. The ground controls consist of an Electronic Control Module (ECM), emergency stop button, key switch and circuit breaker.
Page 38: Software Revision Level
Service and Repair Manual August 2021 Ground Controls Press the scroll down button twice. Software Revision Level Result: The ground control LCD display will indicate the machine model, software part number How to Determine the Revision and software revision. Level Push in the red Emergency Stop button to the off position at both the ground and platform The machine software revision level is displayed at...
Page 39: Machine Setup
August 2021 Service and Repair Manual Ground Controls Press and hold the ground control scroll up and scroll down buttons. Machine Setup How to Setup the Machine from Ground Controls The ground controls can be used to setup the machine parameters from the ground. Features that can be adjusted from the ground controls include machine Model, Options and Speed setup.
Page 40: Loading Or Updating Machine Software
Service and Repair Manual August 2021 Ground Controls Bootloader Mode Loading or Updating Machine Open the GCON compartment. Software Note: Some models will require opening the ground control box to access the GCON. Note: Before updating the machine software, open a web browser and navigate to the following Turn the key switch to the ground controls location for the Genie Machine Software Download...
Page 41 August 2021 Service and Repair Manual Ground Controls Locate the diagnostic port on the side of the Launch a web browser such as Internet GCON. Remove one of the fasteners securing Explorer ® , Chrome ® or Firefox ® on your PC the cover and set aside.
Page 42 Service and Repair Manual August 2021 Ground Controls Machine Application Mode 11 Select the Reprogram Device(s) button to start the ECM software update. Open the GCON compartment. Result: The following screen will be displayed Note: Some models will require opening the after the software update is complete.
Page 43 August 2021 Service and Repair Manual Ground Controls Read and record the IP address. Select the Software tab at the header bar. Result: The following screen will be displayed. Note: The display will only show the IP address for 3 seconds. Press the scroll up button to display the IP address for another 3 seconds.
Page 44 Service and Repair Manual August 2021 Ground Controls 11 Select the Load Flash File button to verify 15 Secure the diagnostic port cover using the the file is a .gff file. retaining fasteners removed in step 5. Do not over tighten. Result: The following screen will be displayed.
Page 45: Using A Wi-Fi Router To Connect To The Smartlink Web Service Tool
August 2021 Service and Repair Manual Ground Controls Locate the diagnostic port on the side of the GCON. Remove one of the fasteners securing Using a Wi-Fi Router to Connect the cover and set aside. Loosen the other to the SmartLink Web Service fastener.
Page 46 Service and Repair Manual August 2021 Ground Controls Read and record the IP address. Enter the following username and password then select OK. Note: The display will only show the Username: smart.link IP address for 3 seconds. Press the Password: SL1000 scroll up button to display the IP Note: The username and password are case address for another 3 seconds.
Page 47: Service Override Mode
August 2021 Service and Repair Manual Ground Controls Note: Perform this operation on a firm, level surface and if equipped, with the outriggers auto Service Override Mode leveled or fully retracted. The Electronic Control Module (ECM) is Tip-over hazard. Operating the programmed with a Service Override mode.
Page 48 Service and Repair Manual August 2021 Ground Controls Pull out the red Emergency Stop button to the Press the enter button. on position at the ground controls. Result: The ground controls LCD display will Result: The ground controls LCD display will show an alternating message every show the following: 1.5 seconds.
Page 49: Level Sensors
August 2021 Service and Repair Manual Ground Controls How to Install and Calibrate the Level Sensor Level Sensors The Electronic Control Module (ECM) is programmed to deactivate the lift and drive functions and activate an alarm when a signal is received from the level sensor.
Page 50 Service and Repair Manual August 2021 Ground Controls Lower the platform onto the safety arm. 10 Place the new level sensor on to the level sensor bracket with the "Y" on the level Crushing hazard. Keep hands sensor away from the ground controls of the clear of the safety arm when machine and the "X"...
Page 51 August 2021 Service and Repair Manual Ground Controls 11 Install the level sensor retaining fasteners 16 Pull out the red Emergency Stop button to the through the level sensor and into the mount on position at the ground controls. bracket. Result: The ground controls LCD display will 12 Connect the chassis wire harness to the level show the following:...
Page 52 Service and Repair Manual August 2021 Ground Controls 22 Press and hold the Enter button to start 28 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. calibration. Result: No audible alarm is heard. Result: An audible alarm will sound when Result: The platform stops, an audible alarm calibration is complete.
Page 53 August 2021 Service and Repair Manual Ground Controls 34 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 41 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. Result: No audible alarm is heard. Result: No audible alarm is heard.
Page 54: Manual Platform Lowering Cable
Service and Repair Manual August 2021 Ground Controls 47 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. Manual Platform Lowering Cable Result: No audible alarm is heard. Result: The platform stops, an audible alarm The manual platform lowering cable lowers the is heard and Fault LL is displayed.
Page 55 August 2021 Service and Repair Manual Ground Controls Measure the distance between the base of To adjust, loosen the upper lock nut on the the handle and cable mounting nut. cable mounting bracket at the cylinder. Turn the lower lock nut clockwise to decrease the Result: The measurement should be no distance or counterclockwise to increase the greater than 0.125 inch / 3 mm.
Page 56: Outrigger Calibration - Gs-3232
Service and Repair Manual August 2021 Ground Controls Use the Menu Up or Menu Down buttons to scroll to Outriggers. Outrigger Calibration - GS-3232 Press the Enter button to select Outriggers. The Electronic Control Module (ECM) is 10 Use the Menu Up or Menu Down buttons to programmed to deactivate the drive and steer scroll to Calibrate Outriggers.
Page 57: Hydraulic Tank
August 2021 Service and Repair Manual Hydraulic Tank Remove the tank/pump/manifold assembly fasteners and remove the assembly from the Hydraulic Tank machine. The primary functions of the hydraulic tank are to Remove the hydraulic tank retaining fasteners cool and deaerate the hydraulic fluid during and remove the hydraulic tank from the pump operation.
Page 58 Service and Repair Manual August 2021 Hydraulic Tank Models with hydraulic drive Note: Includes GS-4655 electric drive. Disconnect the battery pack from the machine. Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.
Page 59: Hydraulic Pump
August 2021 Service and Repair Manual Hydraulic Pump Models with hydraulic drive Function Pump Disconnect the battery pack from the machine. The hydraulic pump is attached to the motor which Electrocution/burn hazard. makes up the hydraulic power unit. Contact with electrically charged circuits could result in death or How to Remove the Hydraulic serious injury.
Page 60 Service and Repair Manual August 2021 Hydraulic Pump Tag, disconnect and plug the high pressure hose from the pump. Cap the fitting on the pump. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually.
Page 61: Manifolds
August 2021 Service and Repair Manual Manifolds Function Manifold Components – GS-1330m The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 2 position 4 way Platform up 20 ft-lbs / 27 Nm Diagnostic port Test port Check valve...
Page 62: Function Manifold Components - Gs-1432M, Gs-1932M, Gs-1932M Lite, Gs-1932M Xh
Service and Repair Manual August 2021 Manifolds Function Manifold Components – GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Hydraulic filter, 23 psi / 1,6 bar Filters hydraulic fluid 13-17 ft-lbs / 18-23 Nm Relief valve, 1800 psi / 124 bar, GS-...
Page 63: Function Manifold Components - Gs-3232
August 2021 Service and Repair Manual Manifolds Function Manifold Components – GS-3232 The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 2 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar System relief 20 ft-lbs / 27 Nm...
Page 64: Function Manifold Components - Gs-4655
Service and Repair Manual August 2021 Manifolds Function Manifold Components – GS-4655 The function manifold is mounted behind an inspection door, at the ground control side of the machine. Schematic Index No. Description Function Torque Item Solenoid valve, 3 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar...
Page 65: Function Manifold Components - Models With Electric Drive, All Other Models
August 2021 Service and Repair Manual Manifolds Function Manifold Components – Models with electric drive, All other models The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 3 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar...
Page 66: Function Manifold Components - Models With Hydraulic Drive, Gs-1530, Gs-1532, Gs-1930, Gs-1932, Gs-1932 Xh
Service and Repair Manual August 2021 Manifolds Function Manifold Components – Models with hydraulic drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH The function manifold is mounted under the machine, between the module trays. Schematic Index No. Description Function Torque Item —...
Page 67 August 2021 Service and Repair Manual Manifolds Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 68: Check Valve Manifold Components - Models With Hydraulic Drive, Gs-1530, Gs-1532, Gs-1930, Gs-1932, Gs-1932 Xh
Service and Repair Manual August 2021 Manifolds Check Valve Manifold Components – Models with hydraulic drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH The check valve manifold is mounted on the function manifold. Index No. Description Schematic Item Function Torque Check valve, 200 psi / 13,8 bar Drive circuit 20 ft-lbs / 27 Nm How to Install a Valve Cartridge...
Page 69: Function Manifold Components - Models With Hydraulic Drive, Gs-2032, Gs-2632
August 2021 Service and Repair Manual Manifolds Function Manifold Components – Models with hydraulic drive, GS-2032, GS-2632 The function manifold is mounted behind an inspection door, at the ground control side of the machine. Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Schematic Index No.
Page 70 Service and Repair Manual August 2021 Manifolds ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 71: Outrigger Manifold Components - Gs-3232
August 2021 Service and Repair Manual Manifolds Outrigger Manifold Components – GS-3232 The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine. Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Index No.
Page 72: Outrigger Cylinder Manifold Components - Gs-3232
Service and Repair Manual August 2021 Manifolds 5-10 Outrigger Cylinder Manifold Components – GS-3232 The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine. Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Index No.
Page 73: Valve Adjustments - Function Manifold
August 2021 Service and Repair Manual Manifolds Repeat this procedure beginning with step 5-11 3 to confirm the relief valve pressure. Valve Adjustments - Function Manifold Note: Verify the hydraulic oil level is at the FULL mark on the hydraulic tank. How to Adjust the System Relief How to Adju st th e Syste m Relie f Valve - M odels wit h ele ctric drive Valve - Models with electric drive...
Page 74: How To Adjust The System Relief Valve - Models With Hydraulic Drive
Service and Repair Manual August 2021 Manifolds How to Adju st th e Syste m Relie f Valve - M odels wit h hy dra ulic driv e How to Adjust the System Relief Valve - Models with hydraulic drive Note: Perform this test from the ground with the platform controls.
Page 75: How To Adjust The Platform Lift Relief Valve - Models With Hydraulic Drive
August 2021 Service and Repair Manual Manifolds How to Adju st th e Platfo rm Lift R elief Valve - Mod els with hydr aulic d rive How to Adjust the Platform Lift Install the relief valve cap. Relief Valve - Models with Repeat this procedure beginning with step 4 to confirm the relief valve pressure.
Page 76 Service and Repair Manual August 2021 Manifolds Fully lower the platform to the stowed position. Add an additional 50 pounds / 22,7 kg to the platform. Secure the additional weight. Attempt to raise the platform. Result: The power unit should not be able to lift platform.
Page 77: How To Adjust The Steer Relief Valve - Models With Hydraulic Drive (Includes Gs-1330M Electric Drive)
August 2021 Service and Repair Manual Manifolds How to Adju st th e Stee r Relie f Valve - M odels wi th hy dra ulic d rive (i nclud es GS- 133 0m el ectric driv e) How to Adjust the Steer Relief Valve - Models with hydraulic drive (includes GS-1330m electric...
Page 78: Valve Coils
Service and Repair Manual August 2021 Manifolds 5-12 Valve Coils How to Test a Coil A properly functioning coil provides an electromagnetic force which operates the solenoid valve. Critical to normal operation is continuity within the coil. Zero resistance or infinite resistance indicates the coil has failed.
Page 79 August 2021 Service and Repair Manual Manifolds Valve Coil Resistance How to Test a Coil Diode Specification Genie incorporates spike suppressing diodes in all of its coils. Properly functioning coil diodes protect Note: The following coil resistance specifications the electrical circuit by suppressing voltage spikes. are at an ambient temperature of 68°F / 20°C.
Page 80 Service and Repair Manual August 2021 Manifolds Note: If testing a single terminal coil, connect the negative lead to the internal metallic ring at either end of the coil. 1 multimeter 2 9V DC battery 3 10Ω resistor 4 coil Note: Dotted lines in illustration indicate a reversed connection as specified in step 6.
Page 81: Steer Axle Components
August 2021 Service and Repair Manual Steer Axle Components Support and secure the yoke assembly to an appropriate lifting device. Yoke Assembly Bodily injury hazard. The yoke assembly may fall if not How to Remove the Yoke properly supported when it is Assembly removed from the machine.
Page 82: Drive Motors
Service and Repair Manual August 2021 Steer Axle Components Models with hydraulic drive Drive Motors Block the non-steer tires. Remove the cotter pin from the wheel castle How to Remove a Drive Motor nut of the motor to be removed. Models with electric drive Note: Always replace the cotter pin with a new one when removing the castle nut.
Page 83: Steer Cylinder
August 2021 Service and Repair Manual Steer Axle Components Steer Cylinder Steer Bellcrank How to Remove the Steer How to Remove the Steer Cylinder Bellcrank Note: When removing a hose assembly or fitting, Remove the steer cylinder. Refer to Repair the O-ring (if equipped) on the fitting and/or hose Procedure, How to Remove the Steer end must be replaced.
Page 84: Manual Brake Release - Models With Electric Drive
Service and Repair Manual August 2021 Steer Axle Components Remove the bellcrank from the machine. Manual Brake Release - Models with electric drive How to Manually Release the Electric Brakes This procedure should only be performed due to machine or battery failure.
Page 85: Thrust Washers - Gs-1432M, Gs-1932M, Gs-1932M Lite, Gs-1932M Xh
August 2021 Service and Repair Manual Steer Axle Components Locate and remove the two brake release access plugs on the front of the electric drive Thrust Washers - GS-1432m, GS- motors. Set the plugs aside. 1932m, GS-1932m Lite, GS-1932m Note: Do not misplace the plugs. Failure to not reinstalling the plugs will result in component damage.
Page 86: Non-Steer Axle Components
Service and Repair Manual August 2021 Non-Steer Axle Components Raise the machine approximately 2 inches / 5 cm. Place blocks under the chassis for Drive Brake - Models with support. hydraulic drive Crushing hazard. The chassis will fall if not properly supported. How to Remove the Drive Brake Remove the wheel castle nut.
Page 87: Brake Release Hand Pump Components
August 2021 Service and Repair Manual Brake Release Hand Pump Components Brake Release Hand Pump Components - Models with hydraulic drive The brake release hand pump manifold is mounted behind the entry ladder. Index No. Description Schematic Item Function Torque Hand pump Manual brake release 30 ft-lbs / 41 Nm...
Page 88: Scissor Components
Service and Repair Manual August 2021 Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 89: Scissor Assembly - Gs-1330M
August 2021 Service and Repair Manual Scissor Components Lower the platform onto the safety arm. Scissor Assembly - GS-1330m Crushing hazard. Keep hands clear of the safety arm when How to Disassemble the Scissor lowering the platform. Assembly At the ground controls, turn the key switch to the off position and push in the red Bodily injury hazard.
Page 90 Service and Repair Manual August 2021 Scissor Components 15 Remove the large platform height sensor 23 Fully lower the platform to the stowed bracket from the number 1 inner arm pivot position. bracket. 16 Install the fasteners removed in 14 to the number 1 inner arm pivot bracket and chassis.
Page 91 August 2021 Service and Repair Manual Scissor Components 27 Attach a lifting strap from an overhead 36 Remove the cables from the number 3 cable supporting device to the number 4 outer arm bridge and number 3 inner arm and lay them (index #13).
Page 92 Service and Repair Manual August 2021 Scissor Components 44 Remove the number 3 pivot pin (index #17) 53 Remove the number 2 cable bridge mounting from the non-steer end of the machine. fasteners and remove the cable bridge from the machine. 45 Attach a lifting strap from an overhead supporting device to the lug on the rod end of 54 Attach a lifting strap from an overhead...
Page 93 August 2021 Service and Repair Manual Scissor Components 68 Raise the number 1 inner arm (index #10) 61 Use a soft metal drift to tap the number approximately 2 feet / 60 cm and install the 2 pivot pin (index #20) in the other direction at safety arm between the number 1 inner arm the non-steer end.
Page 94 Service and Repair Manual August 2021 Scissor Components 74 Remove the pin retaining fasteners from the 79 Remove the fasteners from the entry ladder lift cylinder barrel-end pin (index #21). Use a and remove the entry ladder from the soft metal drift to remove the pin. Remove the machine.
Page 95 August 2021 Service and Repair Manual Scissor Components 86 Remove the upper fasteners securing the number 1 inner arm pivot bracket to the end of the chassis. Loosen the lower fasteners. 87 Remove the number 1 inner arm (index #10) from the machine.
Page 96 Service and Repair Manual August 2021 Scissor Components Steer End Non-steer End 1 - Number 3 pivot pin (steer end) 10 - Number 1 inner arm 2 - Number 3 center pivot pin (Qty. 2) 11 - Lower lift cylinder rod-end pivot pin 3 - Number 3 outer arm 12 - Number 2 pivot pin (non-steer end) 4 - Number 2 pivot pin (steer end)
Page 97: Scissor Assembly - Gs-1432M
August 2021 Service and Repair Manual Scissor Components Remove the retaining fasteners and plates securing the lift cylinder barrel and rod end Scissor Assembly - GS-1432m pivot pins. How to Disassemble the Scissor Raise the platform slightly and return the safety arm to the stowed position.
Page 98 Service and Repair Manual August 2021 Scissor Components 20 Tag, disconnect and plug the hydraulic hoses from the lift cylinder. Cap the fittings on the cylinder. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually.
Page 99 August 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 4 pivot pin 10 - Number 3 inner arm 2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm 3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end) 4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm...
Page 100: Scissor Assembly - Gs-1530, Gs-1532
Service and Repair Manual August 2021 Scissor Components Disconnect the battery pack from the machine. Scissor Assembly - GS-1530, GS-1532 Electrocution/burn hazard. Contact with electrically charged circuits could result in death or How to Disassemble the Scissor serious injury. Remove all rings, Assembly watches and other jewelry.
Page 101 August 2021 Service and Repair Manual Scissor Components 20 Pull out the red Emergency Stop button to the 24 Remove the platform. Refer to Repair on position at the ground controls. Procedure, How to Remove the Platform. 21 Using the ground control menu buttons, 25 Remove the cables from the number 3 outer navigate to Service Override Mode.
Page 102 Service and Repair Manual August 2021 Scissor Components 34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead lift cylinder rod-end pivot pin (index #3). Use a supporting device to the number 2 outer arm soft metal drift to remove the pin.
Page 103 August 2021 Service and Repair Manual Scissor Components 49 Use a soft metal drift to tap the number 56 Attach a lifting strap from an overhead 2 pivot pin (index #15) in the other direction at supporting device to the lug on the rod end of the non-steer end.
Page 104 Service and Repair Manual August 2021 Scissor Components 62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 70 Use a soft metal drift to remove the number 1.2 m long block across both sides of the 1 center pivot pins (index #7).
Page 105 August 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 106: Scissor Assembly - Gs-1930, Gs-1932, Gs-1932 Xh
Service and Repair Manual August 2021 Scissor Components At the ground controls, turn the key switch to the off position and push in the red Scissor Assembly - GS-1930, Emergency Stop button to the off position. GS-1932, GS-1932 XH Disconnect the battery pack from the machine.
Page 107 August 2021 Service and Repair Manual Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 108 Service and Repair Manual August 2021 Scissor Components 27 Attach a lifting strap from an overhead 36 Remove the cables from the number 3 cable supporting device to the number 4 outer arm bridge and lay them off to the side. (index #13).
Page 109 August 2021 Service and Repair Manual Scissor Components 45 Use a soft metal drift to tap the number 52 Use a soft metal drift to remove the number 3 pivot pin (index #17) in the other direction. 3 pivot pin (index #6). Remove the number Remove the number 3 outer arm (index #16) 3 inner arm (index #15) from the machine.
Page 110 Service and Repair Manual August 2021 Scissor Components 60 Attach a lifting strap from an overhead 67 Use a soft metal drift to remove the number supporting device to the number 2 outer arm 2 pivot pin (index #8). Remove the number (index #19) at the battery pack side.
Page 111 August 2021 Service and Repair Manual Scissor Components 73 Tag and disconnect the wires and manual 79 Remove the cables from the number 1 cable lowering cable from the solenoid valve on the bridge and lay them off to the side. cylinder.
Page 112 Service and Repair Manual August 2021 Scissor Components 87 Attach the strap from an overhead supporting device to the number 1 inner arm (index #10). Do not lift it. 88 Remove the upper fasteners securing the number 1 inner arm pivot bracket to the end of the chassis.
Page 113 August 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 4 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 3 pivot pin (steer end) 14 - Number 3 pivot pin (non-steer end) 4 - Number 3 inner arm 15 - Number 3 outer arm...
Page 114: Scissor Assembly - Gs-1932M, Gs-1932M Lite, Gs-1932M Xh
Service and Repair Manual August 2021 Scissor Components Remove the retaining fasteners and plates securing the lift cylinder barrel and rod end Scissor Assembly - GS-1932m, pivot pins. GS-1932m Lite, GS-1932m XH Raise the platform slightly and return the safety arm to the stowed position. How to Disassemble the Scissor Lower the platform to the stowed position.
Page 115 August 2021 Service and Repair Manual Scissor Components 22 Remove the pivot pins securing the number 2 arm assembly to the scissor stack. Remove the arm assembly. 23 Tag, disconnect and plug the hydraulic hoses from the lift cylinder. Cap the fittings on the cylinder.
Page 116 Service and Repair Manual August 2021 Scissor Components Steer End Non-steer End 1 - Number 4 pivot pin 10 - Number 3 inner arm 2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm 3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end) 4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm...
Page 117: Scissor Assembly - Gs-2032, Gs-2046
August 2021 Service and Repair Manual Scissor Components Lower the platform onto the safety arm. Scissor Assembly - GS-2032, Crushing hazard. Keep hands clear of the safety arm when GS-2046 lowering the platform. How to Disassemble the Scissor At the ground controls, turn the key switch to Assembly the off position and push in the red Emergency Stop button to the off position.
Page 118 Service and Repair Manual August 2021 Scissor Components 15 Remove the large platform height sensor 23 Fully lower the platform to the stowed bracket from the number 1 inner arm pivot position. bracket. 16 Install the fasteners removed in 14 to the number 1 inner arm pivot bracket and chassis.
Page 119 August 2021 Service and Repair Manual Scissor Components 24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number Procedure, How to Remove the Platform. 3 pivot pin (index #12) from the non-steer end of the machine.
Page 120 Service and Repair Manual August 2021 Scissor Components 43 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm 52 Place a rod through the number 2 center pivot block onto the number 1 inner arm cylinder pin at the ground control side (index #5) and plate (index #8).
Page 121 August 2021 Service and Repair Manual Scissor Components 59 Attach a lifting strap from an overhead 67 Tag, disconnect and plug the hydraulic hose supporting device to the number 2 inner arm on the lower lift cylinder. Cap the fittings on (index #13).
Page 122 Service and Repair Manual August 2021 Scissor Components 73 Remove the cables from the number 1 cable bridge and lay them off to the side. Component damage hazard. Cables can be damaged if they are kinked or pinched. 74 Disconnect the number 1 cable bridge from the number 1 outer arm (index #17) and remove the cable bridge from the machine.
Page 123 August 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 124: Scissor Assembly - Gs-2632, Gs-2646, Gs-2646 Xh
Service and Repair Manual August 2021 Scissor Components Disconnect the battery pack from the machine. Scissor Assembly - GS-2632, GS- 2646, GS-2646 XH Electrocution/burn hazard. Contact with electrically charged circuits could result in death or How to Disassemble the Scissor serious injury.
Page 125 August 2021 Service and Repair Manual Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 126 Service and Repair Manual August 2021 Scissor Components 27 Remove the cables from the number 4 cable 37 Remove the retaining fasteners from the bridge and lay them off to the side. number 4 center pivot pin (index #2) at the battery side.
Page 127 August 2021 Service and Repair Manual Scissor Components 46 Remove the retaining fasteners from the 55 Remove the retaining fasteners from the lift number 3 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5). ground control side. 56 Use a soft metal drift to remove the lift 47 Place a rod through the number 3 center pivot cylinder rod end pivot pin (index #5) from the...
Page 128 Service and Repair Manual August 2021 Scissor Components 64 Attach a lifting strap from an overhead 73 Attach a lifting strap from an overhead supporting device to the number 2 outer arm supporting device to the number 2 inner arm at the ground control side (index #19).
Page 129 August 2021 Service and Repair Manual Scissor Components 81 Tag, disconnect and plug the hydraulic hose 87 Remove the cables from the number 1 cable on the lower lift cylinder. Cap the fittings on bridge and lay them off to the side. the cylinder.
Page 130 Service and Repair Manual August 2021 Scissor Components Steer End Non-steer End 1 - Number 6 pivot pin 16 - Number 5 inner arm 2 - Number 5 center pivot pin (Qty. 2) 17 - Number 5 outer arm 3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end) 4 - Number 5 pivot pin (steer end) 19 - Number 4 inner arm...
Page 131: Scissor Assembly - Gs-3232, Gs-3246, Gs-3246 Xh
August 2021 Service and Repair Manual Scissor Components Disconnect the battery pack from the machine. Scissor Assembly - GS-3232, Electrocution/burn hazard. GS-3246, GS-3246 XH Contact with electrically charged circuits could result in death or How to Disassemble the Scissor serious injury. Remove all rings, Assembly watches and other jewelry.
Page 132 Service and Repair Manual August 2021 Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 133 August 2021 Service and Repair Manual Scissor Components 37 Remove the retaining fasteners from the 26 Remove the fasteners from the entry ladder number 5 center pivot pin (index #2) at the and remove the entry ladder from the battery side. machine.
Page 134 Service and Repair Manual August 2021 Scissor Components 45 Remove the cables from the number 4A and 55 Use a soft metal drift to remove the number 4B cable bridges and lay them off to the side. 4 pivot pin (index #21) from the non-steer end of the machine.
Page 135 August 2021 Service and Repair Manual Scissor Components 63 Remove the cables from the number 3A and 73 Remove the number 3 outer arm (index #7) 3B cable bridges and lay them off to the side. from the machine. Component damage hazard. Crushing hazard.
Page 136 Service and Repair Manual August 2021 Scissor Components 81 Lower the cylinder onto the block. 91 Use a soft metal drift to remove the number 2 pivot pin (index #27) from the non-steer end Bodily injury hazard. Keep of the machine. Remove the number 2 outer hands clear of moving parts arm at the ground control side (index #26) when lowering the cylinder.
Page 137 August 2021 Service and Repair Manual Scissor Components 98 Use a soft metal drift to remove the number 106 Tag and disconnect the wire harness from 2 pivot pin (index #12) from the steer end of the platform overload pressure transducer. the machine.
Page 138 Service and Repair Manual August 2021 Scissor Components 113 Lower the arm to the stowed position. Bodily injury hazard. Keep hands clear of moving parts when lowering the scissor arms. 114 Secure the ends of the scissor arms together at the steer end of the machine with a strap or other suitable device.
Page 139 August 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm 2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end) 3 - Number 6 pivot pin (steer end)
Page 140: Scissor Assembly - Gs-4046
Service and Repair Manual August 2021 Scissor Components Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Scissor Assembly - GS-4046 position. How to Disassemble the Scissor Lower the platform onto the safety arm. Assembly Crushing hazard.
Page 141 August 2021 Service and Repair Manual Scissor Components 13 Remove the squeeze connector from the 23 Fully lower the platform to the stowed large platform height sensor bracket. position. 14 Remove the fasteners securing the large platform height sensor bracket to the number 1 inner arm pivot bracket.
Page 142 Service and Repair Manual August 2021 Scissor Components 24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center pivot Procedure, How to Remove the Platform. pin at the battery side (index #2) and twist to remove the pin.
Page 143 August 2021 Service and Repair Manual Scissor Components 42 Remove the retaining fasteners from the 51 Use a soft metal drift to remove the upper lift number 5 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5) from the ground control side.
Page 144 Service and Repair Manual August 2021 Scissor Components 61 Remove the number 4 outer arm (index #25) 70 Use a soft metal drift to remove the number from the machine. 3 pivot pin (index #29) from the non-steer end of the machine. Remove the number 3 outer Crushing hazard.
Page 145 August 2021 Service and Repair Manual Scissor Components 87 Attach a lifting strap from an overhead 77 Attach a lifting strap from an overhead supporting device to the number 2 outer arm supporting device to the number 3 inner arm at the ground control side (index #31).
Page 146 Service and Repair Manual August 2021 Scissor Components 95 Remove the number 2 outer arm (index #31) 104 Tag, disconnect and plug the hydraulic hose from the machine. on the lower lift cylinder. Cap the fittings on the cylinder. Crushing hazard. The number 2 outer arm (index #31) may Bodily injury hazard.
Page 147 August 2021 Service and Repair Manual Scissor Components 111 Remove the cables from the number 1 cable bridge and lay them off to the side. 112 Disconnect the number 1 cable bridge from the number 1 outer arm (index #34) and remove the cable bridge from the machine.
Page 148 Service and Repair Manual August 2021 Scissor Components Steer End Non-steer End 1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm 2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end) 3 - Number 6 pivot pin (steer end)
Page 149: Scissor Assembly - Gs-4655
August 2021 Service and Repair Manual Scissor Components 9-10 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Scissor Assembly - GS-4655 position. How to Disassemble the Scissor Lower the platform onto the safety arm. Assembly Crushing hazard.
Page 150 Service and Repair Manual August 2021 Scissor Components 16 Install the fasteners removed in 14 to the 26 Remove the cables from the linkage number 1 inner arm pivot bracket and assembly. chassis. 27 Remove the platform. Refer to Repair Procedure, How to Remove the Platform.
Page 151 August 2021 Service and Repair Manual Scissor Components 38 Using an overhead supporting device attach a 47 Tag and disconnect the hydraulic hoses from 4 hook sling chain to the ends of the number the upper lift cylinder. Plug the hoses and cap 5 inner arm.
Page 152 Service and Repair Manual August 2021 Scissor Components 57 Carefully lift the linkage assembly off of the 66 Remove the four carriage bolts that secure machine and place it on a structure capable of the inner arm and chassis pivot to the steer supporting it.
Page 153: Scissor Arm Wear Pads
August 2021 Service and Repair Manual Scissor Components 9-11 10 Remove the fasteners securing the platform height sensor short arm cover to the number Scissor Arm Wear Pads 1 inner arm. How to Re place the Scissor Ar m We ar Pa d - GS-14 32m , GS- 1932 m, GS-19 32m Lite, GS-1 932 m XH How to Replace the Scissor Arm 11 Remove the fasteners securing the platform height sensor to the chassis.
Page 154: How To Replace The Scissor Arm Wear Pad - All Other Models
Service and Repair Manual August 2021 Scissor Components How to Re place the Scissor Ar m We ar Pa d - All o the r m odels How to Replace the Scissor Arm 10 Remove the fastener securing the platform height sensor assembly to the number 1 inner Wear Pad - All other models arm.
Page 155 August 2021 Service and Repair Manual Scissor Components 21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer navigate to Service Override Mode. Select end with the overhead crane until the chassis Service Override Mode. mount bracket will clear the level sensor.
Page 156: Platform Height Sensor
Service and Repair Manual August 2021 Scissor Components 9-12 Remove the platform height sensor cover. Platform Height Sensor How to Disa ssem ble t he Platf or m Heig ht Sens or Ass embly - GS- 143 2m, GS-1 932 m, GS- 193 2m Lite, GS-19 32m XH How to Disassemble the Platform Height Sensor Assembly - GS- 1432m, GS-1932m, GS-1932m...
Page 157: How To Disassemble The Platform Height Sensor Assembly - All Other Models
August 2021 Service and Repair Manual Scissor Components How to Disa ssem ble t he Platf or m Heig ht Sens or Ass embly - All ot her mo dels How to Disassemble the Platform 12 Remove the lever arm from the platform height sensor assembly.
Page 158 Service and Repair Manual August 2021 Scissor Components Remove the platform height sensor cover. 16 Remove the platform height sensor from the small angle sensor bracket. 17 Remove the plastic nut securing the squeeze connector to the large platform height sensor bracket.
Page 159: Lift Cylinder
August 2021 Service and Repair Manual Scissor Components 9-13 19 Remove the fasteners securing the large platform height bracket to the number 1 inner Lift Cylinders arm pivot bracket. How to Remove the Lift Cylinder 20 Remove the large platform height sensor bracket from the number 1 inner arm pivot Bodily injury hazard.
Page 160 Service and Repair Manual August 2021 Scissor Components Using a suitable lifting device, support the link GS-1432m, GS-1932m, GS-1932m Lite, GS- stack at the steer end of the machine. 1932m XH: Raise the safety arm from the drive chassis to a vertical position. At the ground controls, turn the key switch to the off position and push in the red All other models: Lift the safety arm, move it...
Page 161 August 2021 Service and Repair Manual Scissor Components 21 Connect the battery pack to the machine. 13 Remove the fasteners from the lift cylinder rod-end pivot pin. Use a soft metal drift to 22 Press and hold the ground control scroll up remove the pin.
Page 162 Service and Repair Manual August 2021 Scissor Components GS-2032, GS-2632, GS-2046, GS-2646, GS- Lift the safety arm, move it to the center of the 2646 XH scissor arm and rotate down to a vertical position. Bodily injury hazard. The procedures in this section require specific repair skills, lifting equipment and a suitable workshop.
Page 163 August 2021 Service and Repair Manual Scissor Components At the ground controls, turn the key switch to 13 Remove the fasteners from the lift cylinder the off position and push in the red rod-end pivot pin. Use a soft metal drift to Emergency Stop button to the off position.
Page 164 Service and Repair Manual August 2021 Scissor Components GS-3232, GS-3246, GS-3246 XH 20 Remove the lifting device supporting the link Bodily injury hazard. The stack at the steer end of the machine. procedures in this section 21 Connect the battery pack to the machine. require specific repair skills, lifting equipment and a suitable 22 Press and hold the ground control scroll up...
Page 165 August 2021 Service and Repair Manual Scissor Components Lift the safety arm, move it to the center of the Lower the platform onto the safety arm. scissor arm and rotate down to a vertical Crushing hazard. Keep hands position. clear of the safety arm when lowering the platform.
Page 166 Service and Repair Manual August 2021 Scissor Components 11 Tag, disconnect and plug the hydraulic hoses 18 Remove the lift cylinder through the scissor on the lift cylinder. Cap the fittings on the arms at the steer end of the machine. cylinder.
Page 167 August 2021 Service and Repair Manual Scissor Components GS-4046, GS-4655 Torque specifications Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs Bodily injury hazard. The (schematic item N) 27 Nm procedures in this section require specific repair skills, Relief valve, (schematic item Q) 20 ft-lbs 27 Nm lifting equipment and a suitable...
Page 168 Service and Repair Manual August 2021 Scissor Components Lift the safety arm, move it to the center of the Lower the platform onto the safety arm. scissor arm and rotate down to a vertical Crushing hazard. Keep hands position. clear of the safety arm when lowering the platform.
Page 169 August 2021 Service and Repair Manual Scissor Components 11 Tag, disconnect and plug the hydraulic hoses 18 Remove the lift cylinder through the scissor on the lift cylinder. Cap the fittings on the arms at the steer end of the machine. cylinder.
Page 170 Service and Repair Manual August 2021 Scissor Components Torque specifications Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs (schematic item DK) 27 Nm Relief valve, (schematic item Q) 20 ft-lbs 27 Nm Coil nut 5 ft-lbs 7 Nm 20 Remove the lifting device supporting the link stack at the steer end of the machine.
Page 171: Pressure Transducer
August 2021 Service and Repair Manual Scissor Components Tag and disconnect the three-pin connector 9-14 from the pressure transducer harness. Pressure Transducer Slowly loosen the pressure transducer from the lift cylinder and remove. Discard the How to Remove the Pressure pressure transducer.
Page 172: Platform Overload System
Service and Repair Manual August 2021 Scissor Components 9-15 There are two options to the platform overload calibration procedure in this section, Full Load Platform Overload System Calibration and No Load Calibration. Full Load Calibration has two steps requiring calibration with and without rated load in the platform.
Page 173 August 2021 Service and Repair Manual Scissor Components Full Load Calibration: Part 1 Release the Menu Up and Menu Down buttons after the ground controller powers up. Fully charge the batteries and check the hydraulic fluid level. Press the Menu Up or Menu Down buttons to scroll to, Select Option.
Page 174 Service and Repair Manual August 2021 Scissor Components 17 When prompted, press and hold the Function 20 When prompted, press and hold the Function Enable and Platform Down buttons. The Enable and Platform Down buttons until the platform will lower, then automatically stop at platform is fully stowed.
Page 175 August 2021 Service and Repair Manual Scissor Components Full Load Calibration: Part 2 27 When prompted, press and hold the Function Enable and Platform Up buttons until the 23 At the ground controls, press and hold the platform reaches full height. When the Function Enable and Platform Up buttons until platform reaches full height, press the enter the platform reaches maximum height.
Page 176 Service and Repair Manual August 2021 Scissor Components No Load Calibration 42 Press the Enter button to confirm no load is in the platform. 30 Fully charge the batteries and check the hydraulic fluid level. 43 At the ground controls, press and hold the Function Enable and Platform Up buttons until Note: The hydraulic fluid level must be between the platform reaches maximum height.
Page 177: Platform Overload Recovery
August 2021 Service and Repair Manual Scissor Components 9-16 47 When prompted, press and hold the Function Enable and Platform Up buttons until the Platform Overload Recovery platform reaches full height. When the Message platform reaches full height, press the enter button.
Page 178 Service and Repair Manual August 2021 Scissor Components Pull out the red Emergency Stop button at the Press and hold the scroll down button for ground controls. 5 seconds. Result: The ground control LCD display will Result: The ground control LCD display will show the following.
Page 179: Outdoor Height Limiting
August 2021 Service and Repair Manual Scissor Components 9-17 Press the scroll down button. Outdoor Height Limiting Result: The ground control LCD display will show the following. How to Calibrate the Outdoor Height Limiting Note: This procedure does not apply to the following models: GS-1932m XH, GS-1932 XH, GS-2646 XH, GS-3246 XH Press the enter button.
Page 180 Service and Repair Manual August 2021 Scissor Components 10 Verify the distance from the surface to the platform deck is appropriate for your machine. 11 Press the enter button. 12 Cycle the red Emergency Stop button off, then back on. 13 Lower the platform to the stowed position.
Page 181: Platform Components
August 2021 Service and Repair Manual Platform Components 10-1 Attach straps from an overhead supporting device to the lanyard anchorage points on the Platform platform railings at the non-steer end of the machine. Apply slight lifting pressure. How to Re mov e th e Platfo rm - GS- 143 2m, GS-19 32 m, GS- 193 2m Li te, GS -19 32m XH How to Remove the Platform - Remove the pivot pins securing the platform GS-1432m, GS-1932m, GS-1932m...
Page 182: How To Remove The Platform - All Other Models
Service and Repair Manual August 2021 Platform Components How to Re mov e th e Platfo rm - All ot her mod els How to Remove the Platform - Support the platform with a forklift at the non- steer end. Do not apply any lifting pressure. All other models 10 Attach a strap from the lanyard anchorage Perform this procedure with the platform extension...
Page 183: Platform Extension Deck
August 2021 Service and Repair Manual Platform Components 10-2 Remove the platform roller wheels from the machine. Platform Extension Deck Carefully slide the platform extension out from the platform and place it on a structure How to Remove the Platform capable of supporting it.
Page 184: Battery Charger
Service and Repair Manual August 2021 Battery Charger 11-1 Battery Charger The charger contains selectable charging profiles stored in its internal memory to charge batteries. These profiles are specific to each battery type. The charging profile must be programmed to match the specific battery type on the machine.
Page 185: Selecting A Charge Profile
August 2021 Service and Repair Manual Battery Charger Selecting a Cha rge Profile Selecting a Charge Profile Press and hold the charge profile selection button until the error indicator and charging Electrocution/burn hazard. indicator lights turn off and the AC status Contact with electrically charged indicator light turns on to confirm selection circuits could result in death or...
Page 186: Power Cables
Service and Repair Manual August 2021 Power Cables 12-1 Drive Motor Power Cables How to Re place a Driv e M oto r Powe r Cabl e - GS-14 32m , GS-1 932 m, GS -19 32m Lite, GS-1 932 m XH How to Replace a Drive Motor Power Cable - Models with electric drive...
Page 187 August 2021 Service and Repair Manual Power Cables 15 Install all cable clamps securing the power Disconnect the power cable to be replaced cable to the chassis. from the motor controller. Note: The routing line on the power cable must be Remove all cable ties and clamps securing aligned with the top center of the cable clamp the power cable between the motor controller...
Page 188 Service and Repair Manual August 2021 Repair Procedures Power Cable Diagram 1 motor controller 2 drive motor 3 terminal "U", green 4 terminal "V", black 5 terminal "W", white 6 routing line 7 clamp 8 power cable ™ -30m • 32m • 30 • 32 • 46 • 55 Part No.
Page 189: Diagnostics
August 2021 Service and Repair Manual Diagnostics Secti on 4 Diagnostic s Before Troubleshooting: Read, understand and obey the safety rules  and operating instructions in the appropriate operator's manual on your machine. Be sure that all necessary tools and test ...
Page 190 Service and Repair Manual August 2021 Diagnostics Definitions GCON LCD Diagnostic Readout GSDS – Genie SmartLink™ Diagnostic System ECM – Electronic Control Module GCON – Ground Controls PCON – Platform Controls The diagnostic readout displays alpha numeric codes that provide information about the machine OIC –...
Page 191 August 2021 Service and Repair Manual Diagnostics GCON ECM Connector Layout Rear of Ground Controls ECM (models without outriggers) Rear of Ground Controls ECM (models with outriggers) Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 192: Gcon I/O Map - Models Without Outriggers
Service and Repair Manual August 2021 Diagnostics GCON I/O Map - Models without outriggers Pin number Circuit function I/O Type Wire color J1 – Grey J1-01 Power, ECM Power Input J1-02 Power, PCON Power Output J1-03 Emergency stop, PCON Power Input White J1-04 CAN High, PCON...
Page 193: Gcon I/O Map - Models With Outriggers
August 2021 Service and Repair Manual Diagnostics GCON I/O Map - Models with outriggers Pin number Circuit function I/O Type Wire color J1 – Grey J1-01 Power, ECM Power Input J1-02 Power, PCON Power Output J1-03 Emergency stop, PCON Power Input White J1-04 CAN High, PCON...
Page 194 Service and Repair Manual August 2021 Diagnostics GCON I/O Map - Models with outriggers, (continued) Pin number Circuit function I/O Type Wire color J3 – Green J3-01 Flashing beacon. PWM Digital Output Red / Black J3-02 Alarm, GCON Digital Output Blue J3-03 Sensor power...
Page 195: Operation Indicator Codes (Oic)
August 2021 Service and Repair Manual Diagnostics Operational Indicator Codes Note: The CHrgr code indicates the charger is connected to an AC power source and (OIC) functionality is limited. To clear the code, disconnect the charger from the AC power source. These codes are generated by the electrical system to indicate machine operating status.
Page 196: Diagnostic Trouble Codes (Dtc)
Service and Repair Manual August 2021 Diagnostics Diagnostic Trouble Codes (DTC) These codes are generated by the system to indicate that a device or circuit malfunction has been detected in the electrical system. The types of Diagnostic Trouble Codes that may occur are explained below.
Page 197: Troubleshooting "Hxxx" And "Pxxx" Faults
August 2021 Service and Repair Manual Troubleshooting "HXXX" and "PXXX" Faults Troubleshooting "HXXX" and "PXXX" Faults The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX". Diagnostic Chart Good 1 Check the faulted device for a short or open circuit. Replace faulted device.
Page 198: Fault Inspection Procedure
Service and Repair Manual August 2021 Fault Inspection Procedure Fault Inspection Procedure Check the device associated with the faulted circuit Disconnect the faulted device connector. Using a multi-meter, measure resistance between the two terminals of the faulted device. Resistance should be as follows. Device Typical Resistance Solenoid Valve, Drive...
Page 199 August 2021 Service and Repair Manual Fault Inspection Procedure Check the GCON ECM Disconnect the GCON ECM connectors, J1, J2 and J3. For short to B- type faults, measure resistance between pins J1-7 (ground) and the GCON pin associated with the fault code.
Page 200: Type "Hxxx" Faults
Service and Repair Manual August 2021 Type "HXXX" Faults Type "HXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in platform up #1 harness. H001:COILFAULT Short circuit of the platform up Platform up function H001: •...
Page 201 August 2021 Service and Repair Manual Type "HXXX" Faults Type "HXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in brake release enable harness. H043:COILFAULT Short circuit of the brake circuit to All functions inhibited HO43: •...
Page 202 Service and Repair Manual August 2021 Type "HXXX" Faults Type "HXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in motor controller throttle wire. H072:FAULT Short circuit of the motor controller All functions inhibited H072: •...
Page 203 August 2021 Service and Repair Manual Type "HXXX" Faults Type "HXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in PED harness. H106:COILFAULT Short circuit of the platform extend H106: • PED extend valve coil short circuit. All functions inhibited.
Page 204: Type "Pxxx" Faults
Service and Repair Manual August 2021 Type "PXXX" Faults Type "PXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in switched power #1, down limit P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch P001: All functions inhibited.
Page 205 August 2021 Service and Repair Manual Type "PXXX" Faults Type "PXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Pump voltage to low. P023:PUMP MOTOR P023: Pump motor voltage out of range. • Pump voltage to high. All functions inhibited.
Page 206 Service and Repair Manual August 2021 Type "PXXX" Faults Type "PXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Open or short on driver load. P053:COIL FAULT Open or short circuit of the brake All functions inhibited P053: •...
Page 207: Type "Uxxx" Faults
August 2021 Service and Repair Manual Type "UXXX" Faults Type "UXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD Short circuit of the GCON main U001:SWITCHFAULT • Short circuit of the GCON main function enable switch. All GCON functions U001: function enable switch at system GCON MAIN FTN EN...
Page 208 Service and Repair Manual August 2021 Type "UXXX" Faults Type "UXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD PCON platform up and U020:SWITCHFAULT Short circuit of the PCON high lift • Short circuit of the PCON hi lift speed switch. U020: down functions PCON HI LIFT SPD...
Page 209 August 2021 Service and Repair Manual Type "UXXX" Faults Type "UXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • GCON deck enable switch stuck closed. U041:SWITCHFAULT GCON deck enable switch stuck • GCON deck enable switch depressed at system U041: All functions inhibited.
Page 210: Type "Fxxx" Faults
Service and Repair Manual August 2021 Type "FXXX" Faults Type "FXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit of the up limit switch circuit. F001:SWITCHFAULT Short circuit of the up limit #1 switch F001: •...
Page 211 August 2021 Service and Repair Manual Type "FXXX" Faults Type "FXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in the level pitch sensor circuit. F012:SENSORFAULT Short circuit of the Level Pitch Sensor F012: •...
Page 212 Service and Repair Manual August 2021 Type "FXXX" Faults Type "FXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD Right rear outrigger Short circuit of the Right Rear • Short circuit in the right rear outrigger sensor circuit. inhibited if outrigger F023:SENSORFAULT Outrigger Sensor circuit to battery...
Page 213: Type "Cxxx" Faults
August 2021 Service and Repair Manual Type "CXXX" Faults Type "CXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD C001:GCON ECM • Incorrect software file. All functions C001: GCON ECM CRC check error. FAULT TYPE 1 • GCON ECM internal failure. inhibited.
Page 214 Service and Repair Manual August 2021 Type "CXXX" Faults Type "CXXX" Faults, (continued) Message on Description Possible Causes Failure Mode Number GCON LCD All functions operate. C029:SYSTEMFAULT • Outrigger not calibrated. C029: Outrigger not calibrated. Will not lift above the O/R SENSOR:NOCAL •...
Page 215: Battery Charger
August 2021 Service and Repair Manual Battery Charger Battery Charger The charger continuously monitors internal and external conditions. Fault and Error codes are generated by the charger to indicate that an internal or external malfunction has been detected in the electrical system.
Page 216: Charger Fault Codes
Service and Repair Manual August 2021 Battery Charger Charger status indicators Remote charger status indicators 1 Error / Fault / USB indicator 2 Charger profile / Error display 3 Error / Fault Charg er Fault Cod es Charger Fault Codes Description Possible Causes Fault Code...
Page 217: Charger Error Codes
August 2021 Service and Repair Manual Battery Charger Charg er Er ror Cod es Charger Error Codes Description Possible Causes Error Code Condition E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable connections. Self clearing when condition has been corrected.
Page 218 Service and Repair Manual August 2021 Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-0-8 Battery temperature out of range Battery temperature sensor. Check temperature sensor and electrical connections. Rest charger. Disconnect AC power for 30 seconds. Self clearing when condition has been corrected.
Page 219 August 2021 Service and Repair Manual Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-2-1 High battery voltage detected while Battery voltage too high as Check battery voltage and cable charging detected by charger profile. connections. Confirm charger profile is programmed for correct battery type.
Page 220 Service and Repair Manual August 2021 Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-2-9 CAN Bus error CAN Bus network error. Check CAN Bus connections. CAN modules not functioning correctly. Termination resistance is ~60 ohms. E-0-3-0 COMM battery module error CAN Bus battery module error.
Page 221: Schematics
August 2021 Service and Repair Manual Schematics About This Section Secti on 5 Schematic s There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.
Page 222: Electrical Component And Wire Color Legends
Service and Repair Manual August 2021 Electrical Component and Wire Color Legends Electrical Component Legend Electrical Component Legend, continued Item Description Item Description Batteries Connector B5 = Battery pack 24V DC, 4 each @ 6V DC C37 = Left rear outrigger pressure transducer (all other models) (GS-3232) B10 = Battery pack 24 V DC, 2 each @ 12 V...
Page 223 August 2021 Service and Repair Manual Electrical Component and Wire Color Legends Electrical Component Legend, continued WIRE COLOR LEGEND Item Description Color Description Joystick Black Contactor BK/RD Black/Red Key switch Blue Limit switch BL/BK Blue/Black LS1 = Maximum drive height (GS-3232) BL/OR Blue/Orange LS6 = Platform down...
Page 224: Wiring Diagram Ground And Platform Controls
Service and Repair Manual August 2021 Wiring Diagram Ground and Platform Controls ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 225: Limit Switch Legend
August 2021 Service and Repair Manual Limit Switch Legend GS-1330m, GS-1530, GS-1532, GS-1930, GS-1932 GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS- 3246, GS-4046, GS-4655 GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XC GS-1330m 1 down limit switch LS6 2 pothole limit switches LS7, LS8 Part No.
Page 226 Service and Repair Manual August 2021 Limit Switch Legend GS-1530, GS-1532, GS-1930, GS-1932, 2032, 2632, 3232 GS-2046, GS-2646, GS-3246, GS-4046 GS-4655 1 down limit switch LS6 2 pothole limit switches LS7, LS8 ™ -30m • 32m • 30 • 32 • 46 • 55 Part No.
Page 227: Electrical Symbol Legend
August 2021 Service and Repair Manual Electrical Symbol Legend Wire with description or color Limit switch Motor controller Key switch Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode Diode Circuit breaker Battery charger Level sensor Circuit connection Fuse 6V or 12V DC battery Deutsch connector...
Page 228: Hydraulic Symbols Legend
Service and Repair Manual August 2021 Hydraulic Symbols Legend Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated 2 position 4 way directional valve Relief valve Bi-directional motor Solenoid operated Solenoid operated 2 position 2 way 2 position 4 way blocking valve directional valve normally open...
Page 229: Hydraulic Schematics
August 2021 Service and Repair Manual Hydraulic Schematic, GS-1330m (from GS30MD-101)
Page 230: Hydraulic Schematic, Gs-1330M (From Gs30Md-101)
Service and Repair Manual August 2021 Hydraulic Schematic, GS-1330m (from GS30MD-101) LIFT CYLINDER PRESSURE TRANSDUCER STEER CYLINDER 0.046 in 1,17 mm STEER STEER RIGHT LEFT 0.039 in / 1,0 mm 1600 psi 110 bar 2250 psi 155 bar 25 psi 0.09 cu in 1,7 bar 1,5 cc...
Page 231: Hydraulic Schematic, Gs-1432M, Gs-1932M, Gs-1932M Lite
August 2021 Service and Repair Manual Hydraulic Schematic, GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101) Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 232: Gs-1932M Xh (From Gs32Md-101)
Service and Repair Manual August 2021 Hydraulic Schematic, GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101)
Page 233 August 2021 Service and Repair Manual Hydraulic Schematic, Models with electric drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)
Page 234: Hydraulic Schematic, Models With Electric Drive Gs-1530, Gs-1532, Gs-1930, Gs-1932, Gs-1932 Xh (From Gs30D-40101, Gs30P-200101)
Service and Repair Manual August 2021 Hydraulic Schematic, Models with electric drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 235: (From Gs30D-40101, Gs30P-200101)
August 2021 Service and Repair Manual Hydraulic Schematic, Models with hydraulic drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101) LEFT RIGHT BRAKE RELEASE BRAKE LIFT CYLINDER PRESSURE 370 to 450 psi 26 to 31 bar PLATFORM OVERLOAD 0.037 inch 0,94 mm MANUAL HAND...
Page 236 Service and Repair Manual August 2021 Hydraulic Schematic, Models with hydraulic drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)
Page 237: Hydraulic Schematic, Models With Electric Drive Gs-2032, Gs-2632
August 2021 Service and Repair Manual Hydraulic Schematic, Models with electric drive GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
Page 238: (From Gs32D-10101, Gs32P-200101, Gs46D-20101, Gs46P-200101)
Service and Repair Manual August 2021 Hydraulic Schematic, Models with electric drive GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 239: Hydraulic Schematic, Models With Hydraulic Drive Gs-2032, Gs-2632 (From Gs32D-10101, Gs32P-200101)
August 2021 Service and Repair Manual Hydraulic Schematic, Models with hydraulic drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101) PLATFORM OVERLOAD LEFT RIGHT LIFT CYLINDER BRAKE RELEASE BRAKE PRESSURE 370 to 450 psi 26 to 31 bar 0.037 inch PRESSURE MANUAL 0,94 mm HAND TRANSDUCER RELEASE...
Page 240 Service and Repair Manual August 2021 Hydraulic Schematic, Models with hydraulic drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
Page 241 August 2021 Service and Repair Manual Hydraulic Schematic, Outriggers GS-3232 (from GS32D-10101, GS32P-200101)
Page 242: Hydraulic Schematic, Outriggers Gs3232 (From Gs32D-10101, Gs32P-200101)
Service and Repair Manual August 2021 Hydraulic Schematic, Outriggers GS-3232 (from GS32D-10101, GS32P-200101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 243: Hydraulic Schematic, Gs-4046 (From Gs46D-20101, Gs46P-200101)
August 2021 Service and Repair Manual Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101) Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 244 Service and Repair Manual August 2021 Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)
Page 245 August 2021 Service and Repair Manual Hydraulic Schematic, GS-4655 (from GS55D-101)
Page 246: Hydraulic Schematic, Gs-4655 (From Gs55D-101)
Service and Repair Manual August 2021 Hydraulic Schematic, GS-4655 (from GS55D-101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 247: Electrical Schematics
August 2021 Service and Repair Manual Electrical Schematic, GS-1330m (from GS30MD-40101)
Page 248: Electrical Schematic, Gs-1330M (From Gs30Md-40101)
Service and Repair Manual August 2021 Electrical Schematic, GS-1330m (from GS30MD-40101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 249: Electrical Schematic, Gs-1432M, Gs-1932M
August 2021 Service and Repair Manual Electrical Schematic, GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101) PCON 5 DATA LINK- 4 DATA LINK+ 3 PCON E-STOP 2 PCON V- ALARM+ 2 1 PCON V+ ALARM- 3 E-STOP+ 4 TILT SENSOR PCBA MOUNTED SWITCHES GND 2 E-STOP- 5...
Page 250 Service and Repair Manual August 2021 Electrical Schematic, GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101)
Page 251 August 2021 Service and Repair Manual Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)
Page 252: Electrical Schematic, Gs-3232 (From Gs32D-10101, Gs32P-200101)
Service and Repair Manual August 2021 Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101) PCON DATA LINK 120O DATA LINK PCON STOP PCON ALARM+ 2 PCON ALARM- 3 TILT SENSOR STOP PCBA MOUNTED SWITCHES STOP DATA LINK + DATA LINK - GCON J3 ( GREEN JOYSTICK AXIS 1...
Page 253: Electrical Schematic, Gs-4655 (From Gs55D-10101)
August 2021 Service and Repair Manual Electrical Schematic, GS-4655 (from GS55D-10101) Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 254 Service and Repair Manual August 2021 Electrical Schematic, GS-4655 (from GS55D-10101)
Page 255 August 2021 Service and Repair Manual Electrical Schematic, All other models Models with electric drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
Page 256: Electrical Schematic, All Other Models Models With Electric Drive
Service and Repair Manual August 2021 Electrical Schematic, All other models Models with electric drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101) ™ -30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 257: Electrical Schematic, All Other Models Models With Hydraulic Drive
August 2021 Service and Repair Manual Electrical Schematic, All other models Models with hydraulic drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101) Part No. 1309020GT ™ -30m • 32m • 30 • 32 • 46 • 55...
Page 258 Service and Repair Manual August 2021 Electrical Schematic, All other models Models with hydraulic drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)
Page 259: Electrical Schematics - Options
August 2021 Service and Repair Manual Electrical Schematic, Options...
Page 260: Electrical Schematic, Options
Service and Repair Manual August 2021 Electrical Schematic, Options GS™-30 m • 32 m • 30 • 32 • 4 6 • 55 Part No. 130 902 0GT Service a nd Re pair Ma nual August 2 021 ™ -30m • 32m • 30 • 32 • 46 • 55 Part No.

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Terex Genie GS-1932m Lite Service And Repair Manual

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