P1-1 Perform Engine Maintenance - 1000 Hours - Terex Genie GS-2646 AV Maintenance Manual

June 2022
P1-1 Per for m Engi ne Maint ena nce – 100 0 Ho urs P1-1
Perform Engine Maintenance –
1000 Hours
Engine specifications require that this procedure
be performed every 1000 hours.
Required maintenance procedures and additional
engine information are available in the
manufacturer's manuals. Refer to Specifications,
Engine Operator and Maintenance Manuals.
Deutz Models
• Fuel system primary filter (water separator)
element – replace
• Fuel system secondary filter – replace
• Hoses and clamps – inspect/replace
• By-pass oil filter - replace
• Engine mounts - inspect
• Hoses and clamps – inspect/replace
• Glow plugs - check
• Valve clearance - check
• V-belts - re-tension/renew
• Cold starting device (if equipped) - check
• Battery and cable connectors - check
• Engine valve lash – inspect/adjust
• Engine oil and filter – replace
D 2.9 L4:
• Coolant (additive concentration) - check
Part No. 1272215GT
Programmed Maintenance Procedures
Perkins Models
Kubota Models
Scissor Lifts
• Alternator and fan belts - replace
• Engine valve lash – inspect/adjust
• Engine crankcase breather - replace
WG972
• Spark plugs - replace
• Coolant and vacuum lock hose of LPG
vaporizer - replace
• Radiator coolant (L.L.C.) - replace
• Cleaning water jacket and radiator interior
• Valve clearance - check
• Cleaning cylinder head
• Valve seats - check
• Gasoline fuel hose and clamp bands -
replace
• Carburetor and fuel tank inside - clean
D-1105
• Fuel injection nozzle injection pressure -
check
Maintenance Manual
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