Page 1 Service and Repair Manual Serial Number Range Refer to the This manual includes: -1330m ™ inside cover Repair procedures Fault Codes -1530/1532 ™ Electrical and Hydraulic Schematics -1930/1932 ™ -1932 XH ™ -2032/2632/3232 ™ For detailed maintenance procedures, refer to the -2046/2646/3246/4046 ™...
Page 2: Introduction
Copyright © 2020 by Terex Corporation 1309020GT Rev A, March 2021 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.
Page 3: Revision History
March 2021 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 3/2021 Initial Release Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
Page 4 Service and Repair Manual March 2021 Introduction Revision History(continued) Revision Date Section Procedure / Page / Description Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update.
Page 5: Serial Number Legend
March 2021 Service and Repair Manual Introduction Serial Number Legend 1 Model 2 Facility code 3 Sequence number 4 Serial label located on chassis 5 Serial number (stamped on chassis) Part No. 1309020GT ™ -30m • 30 • 32 • 46 • 55...
Page 6: Safety Rules
Service and Repair Manual March 2021 Safety Rules Section 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
Page 7 March 2021 Service and Repair Manual Safety Rules Personal Safety Workplace Safety Any person working on or around a machine Any person working on or around a machine must be aware of all known safety hazards. must be aware of all known safety hazards. Personal safety and the continued safe Personal safety and the continued safe operation of the machine should be your top...
Page 8: Table Of Contents
March 2021 Table of Contents Introduction Introduction ......................ii Find a Manual for this Model ................... ii Serial Number Range ..................... ii Revision History ..................... iii Serial Number Legend ................... v Section 1 Safety Rules ......................vi General Safety Rules ..................... vi Section 2 Specifications .......................
Page 9 March 2021 Table of Contents Section 3 Repair Procedures ..................... 16 Introduction ......................16 Platform Controls ....................18 1-1 Circuit Board....................20 1-2 Joystick ......................21 1-3 Platfrom Controls Alarm ................. 21 1-4 Platform Emergency Stop Button ..............22 Ground Controls ....................23 2-1 Software Revision Level .................
Page 10 March 2021 Table of Contents Manifolds ......................48 5-1 Function Manifold Components – GS-1330m ..........48 5-2 Function Manifold Components – GS-3232 ..........49 5-3 Function Manifold Components – GS-4655 ..........50 5-4 Function Manifold Components – Models with electric drive All other models ...................
Page 11 March 2021 Table of Contents Scissor Components ..................75 9-1 Scissor Assembly, GS-1330m ............... 76 9-2 Scissor Assembly, GS-1530 and GS-1532 ............ 83 9-3 Scissor Assembly, GS-1930 and GS-1932 ............ 89 9-4 Scissor Assembly, GS-2032 and GS-2046 ............ 97 9-5 Scissor Assembly, GS-2632 and GS-2646 ..........104 9-6 Scissor Assembly, GS-3232 and GS-3246 ..........
Page 12 March 2021 Table of Contents Section 4 Diagnostics ....................... 166 Introduction ......................166 GCON I/O Map without Load Sense (all machines except GS-3232) ....169 GCON I/O Map with Load Sense (all machines except GS-3232) ....170 GCON I/O Map without Load Sense GS-3232 only) ......... 171 GCON I/O Map with Load Sense (GS-3232 only) ..........
Page 13 March 2021 Table of Contents Section 5 Schematics ......................200 Introduction ......................200 Electrical Component and Wire Color Legends ..........201 Wiring Diagram Ground and Platform Controls ..........203 Limit Switch Legend ................... 204 Electrical Symbol Legend ................... 205 Hydraulic Symbols Legend ................. 206 Hydraulic Schematics ..................
Page 14 March 2021 Table of Contents Electrical Schematics ..................223 Electrical Schematic, GS-1330m (from GS30MD-40101) ......... 224 Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101) .... 225 Electrical Schematic, GS-4655 (from GS55D-10101) ........228 Electrical Schematic, All other models Models with electric drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS32MD-101, GS46D-20101, GS46P-200101) .....
Page 15: Specifications
March 2021 Service and Repair Manual Specifications Section 2 Specifications Machine Specifications Batteries, Standard All other models Models with electric drive For operational specifications, refer to the Voltage 6V DC Operator's Manual. Group Batteries, Standard GS-1330m Type T-605 Voltage 12V DC Quantity Group Battery capacity, maximum...
Page 16 Service and Repair Manual March 2021 Specifications Batteries, Maintenance-free (option) Angle Sensor (if equipped) All other models, Models with hydraulic drive Input voltage 8 to 30V DC Voltage 6V DC Signal voltage PWM output Group Outrigger Pressure Transducer, GS-3232 only Type 6V-AGM Input voltage...
Page 17 March 2021 Service and Repair Manual Specifications Tires and wheels GS-1330m Tire size (solid rubber) 10 x 3 in 25,4 x 7,6 cm Tire contact area 6.5 sq in 42 cm Castle nut torque, dry 200 ft-lbs 271,2 Nm Castle nut torque, lubricated 150 ft-lbs 203,4 Nm GS-1530, GS-1532, GS-1930, GS-1932...
Page 18: Performance Specifications
Service and Repair Manual March 2021 Specifications Performance Specifications Function speed, maximum from platform controls (with 1 person in platform) For operational specifications, refer to the Models with hydraulic drive Operator's Manual. GS-1530, GS-1532, GS-1930, GS-1932 Drive speed, maximum Platform up 15 to 21 seconds Platform down 18 to 22 seconds...
Page 19: Hydraulic Oil Specifications
March 2021 Service and Repair Manual Specifications Hydraulic Oil Specifications Function speed, maximum from platform controls (with 1 person in platform) Hydraulic Fluid Specifications Models with electric drive Genie specifications require hydraulic oils which are GS-2046 designed to give maximum protection to hydraulic Platform up 34 to 41 seconds systems, have the ability to perform over a wide...
Page 20 Service and Repair Manual March 2021 Specifications Chevron Rando HD Premium Oil Do not top off with incompatible hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...
Page 21 March 2021 Service and Repair Manual Specifications Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46 Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C 15.0 cSt @ 104°F / 40°C cSt @ 104°F / 40°C...
Page 22 Service and Repair Manual March 2021 Specifications UCON Hydrolube HP-5046 Fluid Properties ISO Grade Viscosity index Kinematic Viscosity cSt @ 149°F / 65°C cSt @ 104°F / 40°C cSt @ 0°F / -18°C 1300 Flash point None Pour point -81°F / -63°C Maximum continuous operating 189°F / 87°C temperature...
Page 23: Hydraulic Component Specifications
March 2021 Service and Repair Manual Specifications Hydraulic Component Function manifold Specifications Models with hydraulic drive System relief valve pressure, maximum 3700 psi GS-1330m 255 bar Function Pump Models with electric drive Type gear pump System relief valve pressure, maximum Displacement per revolution 0.094 cu in GS-1530, GS-1532...
Page 24 Service and Repair Manual March 2021 Specifications GS-2032, GS-2632, GS-3232 GS-2046, GS-2646, GS-3246 Function Pump Function Pump Models with hydraulic drive GS-2032, GS-2632 Type gear pump Type gear pump Displacement per revolution 0.177 cu in 2,9 cc Displacement per revolution 0.355 cu in 5,5 cc Flow rate @ 2900 psi / 200 bar...
Page 25 March 2021 Service and Repair Manual Specifications GS-4046 Function Pump Type gear pump Displacement per revolution 0.232 cu in 3,8 cc Flow rate @ 2900 psi / 200 bar 3 gpm 11,4 L/min Hydraulic tank return filter 10 micron 18 psi / 1,2 bar bypass Function manifold System relief valve pressure, maximum 2350 psi...
Page 26: Manifold Component Specifications
Service and Repair Manual March 2021 Specifications Manifold Component Valve coil resistance Specifications Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As valve coil resistance is sensitive to change in air temperature, the Plug torque coil resistance will typically increase or decrease by 4% SAE No.
Page 27: Hydraulic Hose And Fitting Torque Specifications
March 2021 Service and Repair Manual Specifications Hydraulic Hose and Fitting SAE O-ring Boss Port Torque Specifications (tube fitting - installed into Aluminum) (all types) Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed...
Page 28: Torque Procedure
Service and Repair Manual March 2021 Specifications Torque Procedure JIC 37° fittings Align the tube flare (hex nut) against the nose Seal-Lok™ fittings of the fitting body (body hex fitting) and tighten the hex nut to the body hex fitting to Replace the O-ring.
Page 29 March 2021 Service and Repair Manual Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
Page 30: Repair Procedures
Service and Repair Manual March 2021 Repair Procedures Machine Configuration: Section 3 Repair Procedures  Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface • Key switch in the off position with the key Observe and Obey: removed Repair procedures shall be completed by a...
Page 31 March 2021 Service and Repair Manual Repair Procedures About This Section Symbols Legend Safety alert symbol—used to alert Most of the procedures in this section should only personnel to potential personal be performed by trained service professional in a injury hazards. Obey all safety suitably equipped workshop.
Page 32: Platform Controls
Service and Repair Manual March 2021 Platform Controls The platform controls are used to operate the machine from the platform. Activating a function button sends a signal to the Electronic Control Module (ECM). When the ECM is in the function mode, the platform controls are used to operate the various machine functions.
Page 33 March 2021 Service and Repair Manual Platform Controls Operational Indicator Codes Note: The Ld Operation Indicator Code will appear when the outriggers are not fully retracted, the These codes are generated by the electrical machine is not auto leveled, an outrigger has lost system to indicate machine operating status.
Page 34: Circuit Board
Service and Repair Manual March 2021 Platform Controls Carefully disconnect all wire harness connectors from the platform controls circuit Circuit Board board. Electrocution/burn hazard. How to Remove the Platform Contact with electrically charged Controls Circuit Board circuits could result in death or serious injury.
Page 35: Joystick
March 2021 Service and Repair Manual Platform Controls Joystick Platform Controls Alarm How to Remove the Joystick How to Remove the Platform Controls Alarm Push in the red Emergency Stop button to the off position at both the ground and platform Push in the red Emergency Stop button to the controls.
Page 36: Platform Emergency Stop Button
Service and Repair Manual March 2021 Platform Controls Disconnect the white wires from the Emergency Stop base. Platform Emergency Stop Button Electrocution/burn hazard. Contact with electrically charged How to Remove the Platform circuits could result in death or Controls Emergency Stop Button serious injury.
Page 37: Ground Controls
March 2021 Service and Repair Manual Ground Controls The ground controls, used to operate the machine from the ground, can also be used to tune the performance of the machine. The ground controls consist of an Electronic Control Module (ECM), emergency stop button, key switch and circuit breaker.
Page 38: Software Revision Level
Service and Repair Manual March 2021 Ground Controls Press the scroll down button twice. Software Revision Level Result: The ground control LCD display will indicate the machine model, software part number How to Determine the Revision and software revision. Level Push in the red Emergency Stop button to the off position at both the ground and platform The machine software revision level is displayed at...
Page 39: Machine Setup
March 2021 Service and Repair Manual Ground Controls Press and hold the ground control scroll up and scroll down buttons. Machine Setup How to Setup the Machine from Ground Controls The ground controls can be used to setup the machine parameters from the ground. Features that can be adjusted from the ground controls include machine Model, Options and Speed setup.
Page 40: Loading Or Updating Machine Software
Service and Repair Manual March 2021 Ground Controls Bootloader Mode Loading or Updating Machine Open the GCON compartment. Software Note: Some models will require opening the ground control box to access the GCON. Note: Before updating the machine software, open a web browser and navigate to the following Turn the key switch to the ground controls location for the Genie Machine Software Download...
Page 41 March 2021 Service and Repair Manual Ground Controls Locate the diagnostic port on the side of the Launch a web browser such as Internet GCON. Remove one of the fasteners securing Explorer , Chrome or Firefox on your PC ® ®...
Page 42 Service and Repair Manual March 2021 Ground Controls Machine Application Mode 11 Select the Reprogram Device(s) button to start the ECM software update. Open the GCON compartment. Result: The following screen will be displayed Note: Some models will require opening the after the software update is complete.
Page 43 March 2021 Service and Repair Manual Ground Controls Select the Software tab at the header bar. Read and record the IP address. Result: The following screen will be displayed. Note: The display will only show the IP address for 3 seconds. Press the scroll up button to display the IP address for another 3 seconds.
Page 44 Service and Repair Manual March 2021 Ground Controls 11 Select the Load Flash File button to verify 15 Secure the diagnostic port cover using the the file is a .gff file. retaining fasteners removed in step 5. Do not over tighten. Result: The following screen will be displayed.
Page 45: Using A Wi-Fi Router To Connect To The Smartlink Web Service Tool
March 2021 Service and Repair Manual Ground Controls Locate the diagnostic port on the side of the GCON. Remove one of the fasteners securing Using a Wi-Fi Router to Connect the cover and set aside. Loosen the other to the SmartLink Web Service fastener.
Page 46 Service and Repair Manual March 2021 Ground Controls Read and record the IP address. Enter the following username and password then select OK. Note: The display will only show the Username: smart.link IP address for 3 seconds. Press the Password: SL1000 scroll up button to display the IP Note: The username and password are case address for another 3 seconds.
Page 47: Service Override Mode
March 2021 Service and Repair Manual Ground Controls Note: Perform this operation on a firm, level surface and if equipped, with the outriggers auto Service Override Mode leveled or fully retracted. The Electronic Control Module (ECM) is Tip-over hazard. Operating the programmed with a Service Override mode.
Page 48 Service and Repair Manual March 2021 Ground Controls Press the enter button. Pull out the red Emergency Stop button to the on position at the ground controls. Result: The ground controls LCD display will Result: The ground controls LCD display will show an alternating message every show the following: 1.5 seconds.
Page 49: Level Sensors
March 2021 Service and Repair Manual Ground Controls How to Install and Calibrate the Level Sensor Level Sensors The Electronic Control Module (ECM) is programmed to deactivate the lift and drive functions and activate an alarm when a signal is received from the level sensor.
Page 50 Service and Repair Manual March 2021 Ground Controls Lower the platform onto the safety arm. 10 Place the new level sensor on to the level sensor bracket with the "Y" on the level Crushing hazard. Keep hands sensor away from the ground controls of the clear of the safety arm when machine and the "X"...
Page 51 March 2021 Service and Repair Manual Ground Controls 11 Install the level sensor retaining fasteners 16 Pull out the red Emergency Stop button to the through the level sensor and into the mount on position at the ground controls. bracket. Result: The ground controls LCD display will 12 Connect the chassis wire harness to the level show the following:...
Page 52 Service and Repair Manual March 2021 Ground Controls 22 Press and hold the Enter button to start 28 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. calibration. Result: No audible alarm is heard. Result: An audible alarm will sound when Result: The platform stops, an audible alarm calibration is complete.
Page 53 March 2021 Service and Repair Manual Ground Controls 34 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 41 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. Result: No audible alarm is heard. Result: No audible alarm is heard.
Page 54: Manual Platform Lowering Cable
Service and Repair Manual March 2021 Ground Controls 47 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. Manual Platform Lowering Cable Result: No audible alarm is heard. Result: The platform stops, an audible alarm The manual platform lowering cable lowers the is heard and Fault LL is displayed.
Page 55 March 2021 Service and Repair Manual Ground Controls Measure the distance between the base of To adjust, loosen the upper lock nut on the the handle and cable mounting nut. cable mounting bracket at the cylinder. Turn the lower lock nut clockwise to decrease the Result: The measurement should be no distance or counterclockwise to increase the greater than 0.125 inch / 3 mm.
Page 56: Outrigger Calibration - Gs-3232
Service and Repair Manual March 2021 Ground Controls Use the Menu Up or Menu Down buttons to scroll to Outriggers. Outrigger Calibration - GS-3232 Press the Enter button to select Outriggers. The Electronic Control Module (ECM) is 10 Use the Menu Up or Menu Down buttons to programmed to deactivate the drive and steer scroll to Calibrate Outriggers.
Page 57: Hydraulic Tank
March 2021 Service and Repair Manual Hydraulic Tank Remove the tank/pump/manifold assembly fasteners and remove the assembly from the Hydraulic Tank machine. The primary functions of the hydraulic tank are to Remove the hydraulic tank retaining fasteners cool and deaerate the hydraulic fluid during and remove the hydraulic tank from the pump operation.
Page 58 Service and Repair Manual March 2021 Hydraulic Tank Models with hydraulic drive Note: Includes GS-4655 electric drive. Disconnect the battery pack from the machine. Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.
Page 59: Hydraulic Pump
March 2021 Service and Repair Manual Hydraulic Pump Activate the platform up function from the ground controls. Function Pump Result: GS-1330m- If the pressure gauge The hydraulic pump is attached to the motor which reads 2250 psi / 155 bar, immediately stop. makes up the hydraulic power unit.
Page 60: How To Remove The Hydraulic Pump
Service and Repair Manual March 2021 Hydraulic Pump How to Remove the Hydraulic How to Remove the Hydraulic Pump Models with hydraulic drive Pump Disconnect the battery pack from the machine. Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose Electrocution/burn hazard.
Page 61 March 2021 Service and Repair Manual Hydraulic Pump Tag, disconnect and plug the high pressure hose from the pump. Cap the fitting on the pump. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually.
Page 62: Manifolds
Service and Repair Manual March 2021 Manifolds Function Manifold Components – GS-1330m The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 2 position 4 way Platform up 20 ft-lbs / 27 Nm Diagnostic port Test port Check valve...
Page 63: Function Manifold Components - Gs-3232
March 2021 Service and Repair Manual Manifolds Function Manifold Components – GS-3232 The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 2 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar System relief 20 ft-lbs / 27 Nm...
Page 64: Function Manifold Components - Gs-4655
Service and Repair Manual March 2021 Manifolds Function Manifold Components – GS-4655 The function manifold is mounted behind an inspection door, at the ground control side of the machine. Schematic Index No. Description Function Torque Item Solenoid valve, 3 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar...
Page 65: Function Manifold Components - Models With Electric Drive
March 2021 Service and Repair Manual Manifolds Function Manifold Components – Models with electric drive All other models The function manifold is mounted on the hydraulic pump. Schematic Index No. Description Function Torque Item Solenoid valve, 3 position 4 way Steer left/right 20 ft-lbs / 27 Nm Relief valve, 2900 psi / 200 bar...
Page 66: Function Manifold Components - Models With Hydraulic Drive Gs-1530, Gs-1532, Gs-1930, Gs-1932
Service and Repair Manual March 2021 Manifolds Function Manifold Components – Models with hydraulic drive GS-1530, GS-1532, GS-1930, GS-1932 The function manifold is mounted under the machine, between the module trays. Schematic Index No. Description Function Torque Item — Coil nut —...
Page 67 March 2021 Service and Repair Manual Manifolds Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Part No. 1309020GT ™ -30m • 30 • 32 • 46 • 55...
Page 68: Check Valve Manifold Components - Models With Hydraulic Drive Gs-1530, Gs-1532, Gs-1930, Gs-1932
Service and Repair Manual March 2021 Manifolds Check Valve Manifold Components – Models with hydraulic drive GS-1530, GS-1532, GS-1930, GS-1932 The check valve manifold is mounted on the function manifold. Index No. Description Schematic Item Function Torque Check valve, 200 psi / 13,8 bar Drive circuit 20 ft-lbs / 27 Nm How to Install a Valve Cartridge...
Page 69: Function Manifold Components - Models With Hydraulic Drive Gs-2032, Gs-2632
March 2021 Service and Repair Manual Manifolds Function Manifold Components – Models with hydraulic drive GS-2032, GS-2632 The function manifold is mounted behind an inspection door, at the ground control side of the machine. Schematic Index No. Description Function Torque Item —...
Page 70 Service and Repair Manual March 2021 Manifolds Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. ™ -30m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 71: Outrigger Manifold Components - Gs-3232
March 2021 Service and Repair Manual Manifolds Outrigger Manifold Components – GS-3232 The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine. Index No. Description Schematic Item Function Torque Outriggers extend / Solenoid valve, 3 position 4 way 25 ft-lbs / 34 Nm retract Relief valve, 3500 psi / 241 bar...
Page 72: Outrigger Cylinder Manifold Components - Gs-3232
Service and Repair Manual March 2021 Manifolds Outrigger Cylinder Manifold Components – GS-3232 The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine. Index No. Description Schematic Item Function Torque Outriggers Solenoid valve, 2 position 2 way CA, CB, CC, CD 25 ft-lbs / 34 Nm extend / retract...
Page 73: Brake Release Hand Pump Components - Models With Hydraulic Drive
March 2021 Service and Repair Manual Manifolds 5-10 Brake Release Hand Pump Components - Models with hydraulic drive The brake release hand pump manifold is mounted behind the entry ladder. Index No. Description Schematic Item Function Torque Hand pump Manual brake release 30 ft-lbs / 41 Nm Needle valve Manual brake release enable...
Page 74: Valve Adjustments - Function Manifold
Service and Repair Manual March 2021 Manifolds Repeat this procedure beginning with step 5-11 3 to confirm the relief valve pressure. Valve Adjustments - Function Manifold Note: Verify the hydraulic oil level is at the FULL mark on the hydraulic tank. How to Adjust the System Relief How to Adjust the System Relief Valve - Models with electric drive Valve - Models with electric drive...
Page 75: How To Adjust The System Relief Valve - Models With Hydraulic Drive
March 2021 Service and Repair Manual Manifolds How to Adjust the System Relief How to Adjust the System Relief Valve - Models with hydraulic drive Valve - Models with hydraulic drive Note: Perform this test from the ground with the platform controls.
Page 76 Service and Repair Manual March 2021 Manifolds Install the relief valve cap. Repeat this procedure beginning with step 4 to confirm the relief valve pressure. GS-1530/32, GS-1930/32 1 test port 2 system relief valve ™ -30m • 30 • 32 • 46 • 55 Part No.
Page 77: How To Adjust The Platform Lift Relief Valve - Models With Hydraulic Drive
March 2021 Service and Repair Manual Manifolds How to Adjust the Platform Lift How to Adjust the Platform Lift Relief Valve - Models with hydraulic drive Relief Valve - Models with hydraulic drive Note: Perform this test from the ground with the platform controls.
Page 78 Service and Repair Manual March 2021 Manifolds Add an additional 50 pounds / 22,7 kg to the platform. Secure the additional weight. Attempt to raise the platform. Result: The power unit should not be able to lift platform. Result: If the power unit lifts the platform, adjust the internal hex nut socket counterclockwise until the platform will not rise.
Page 79: How To Adjust The Steer Relief Valve - Models With Hydraulic Drive (Includes Gs-1330M Electric Drive)
March 2021 Service and Repair Manual Manifolds How to Adjust the Steer Relief How to Adjust the Steer Relief Valve - Models with hydraulic drive (includes GS-1330m electric drive) Valve - Models with hydraulic drive (includes GS-1330m electric drive) Note: Perform this test from the ground with the platform controls.
Page 80: Valve Coils
Service and Repair Manual March 2021 Manifolds 5-12 Valve Coils How to Test a Coil A properly functioning coil provides an electromagnetic force which operates the solenoid valve. Critical to normal operation is continuity within the coil. Zero resistance or infinite resistance indicates the coil has failed.
Page 81 March 2021 Service and Repair Manual Manifolds Valve Coil Resistance How to Test a Coil Diode Specification Genie incorporates spike suppressing diodes in all of its coils. Properly functioning coil diodes protect Note: The following coil resistance specifications the electrical circuit by suppressing voltage spikes. are at an ambient temperature of 68°F / 20°C.
Page 82 Service and Repair Manual March 2021 Manifolds Note: If testing a single terminal coil, connect the negative lead to the internal metallic ring at either end of the coil. 1 multimeter 2 9V DC battery 3 10Ω resistor 4 coil Note: Dotted lines in illustration indicate a reversed connection as specified in step 6.
Page 83: Steer Axle Components
March 2021 Service and Repair Manual Steer Axle Components Support and secure the yoke assembly to an appropriate lifting device. Yoke Assembly Bodily injury hazard. The yoke assembly may fall if not How to Remove the Yoke properly supported when it is Assembly removed from the machine.
Page 84: Drive Motors
Service and Repair Manual March 2021 Steer Axle Components Models with hydraulic drive Drive Motors Block the non-steer tires. Remove the cotter pin from the wheel castle How to Remove a Drive Motor nut of the motor to be removed. Models with electric drive Note: Always replace the cotter pin with a new one when removing the castle nut.
Page 85: Steer Cylinder
March 2021 Service and Repair Manual Steer Axle Components Steer Cylinder Steer Bellcrank How to Remove the Steer How to Remove the Steer Cylinder Bellcrank Note: When removing a hose assembly or fitting, Remove the steer cylinder. Refer to Repair the O-ring (if equipped) on the fitting and/or hose Procedure, How to Remove the Steer end must be replaced.
Page 86: Manual Brake Release - Models With Electric Drive
Service and Repair Manual March 2021 Steer Axle Components Remove the bellcrank from the machine. Manual Brake Release - Models with electric drive How to Manually Release the Electric Brakes This procedure should only be performed due to machine or battery failure.
Page 87 March 2021 Service and Repair Manual Steer Axle Components Locate and remove the two brake release Remove the retaining fasteners from the access plugs on the front of the electric drive brake release access holes to reengage the motors. Set the plugs aside. brakes.
Page 88: Non-Steer Axle Components
Service and Repair Manual March 2021 Non-Steer Axle Components Raise the machine approximately 2 inches / 5 cm. Place blocks under the chassis for support. Drive Brake - Models with hydraulic drive Crushing hazard. The chassis will fall if not properly supported. How to Remove the Drive Brake Remove the wheel castle nut.
Page 89: Scissor Components
March 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 90: Scissor Assembly, Gs-1330M
Service and Repair Manual March 2021 Scissor Components Lower the platform onto the safety arm. Scissor Assembly, Crushing hazard. Keep hands GS-1330m clear of the safety arm when lowering the platform. How to Disassemble the Scissor At the ground controls, turn the key switch to Assembly the off position and push in the red Emergency Stop button to the off position.
Page 91 March 2021 Service and Repair Manual Scissor Components 15 Remove the large platform height sensor 23 Fully lower the platform to the stowed bracket from the number 1 inner arm pivot position. bracket. 16 Install the fasteners removed in 14 to the number 1 inner arm pivot bracket and chassis.
Page 92 Service and Repair Manual March 2021 Scissor Components 27 Attach a lifting strap from an overhead crane 36 Remove the cables from the number 3 cable to the number 4 outer arm (index #13). bridge and number 3 inner arm and lay them off to the side.
Page 93 March 2021 Service and Repair Manual Scissor Components 44 Remove the number 3 pivot pin (index #17) 53 Remove the number 2 cable bridge mounting from the non-steer end of the machine. fasteners and remove the cable bridge from the machine. 45 Attach a lifting strap from an overhead crane to the lug on the rod end of the lift cylinder for 54 Attach a lifting strap from an overhead crane...
Page 94 Service and Repair Manual March 2021 Scissor Components 61 Use a soft metal drift to tap the number 69 Attach a lifting strap from an overhead crane 2 pivot pin (index #20) in the other direction at to the lug on the rod end of the lift cylinder the non-steer end.
Page 95 March 2021 Service and Repair Manual Scissor Components 76 Attach a lifting strap from an overhead crane 84 Slide the number 1 outer arm (index #22) to to the number 1 inner arm (index #10) at the the non-steer end and remove it from the non-steer end.
Page 96 Service and Repair Manual March 2021 Scissor Components Steer End Non-steer End 1 - Number 4 pivot pin 10 - Number 3 inner arm 2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm 3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end) 4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm...
Page 97: Scissor Assembly, Gs-1530 And Gs-1532
March 2021 Service and Repair Manual Scissor Components Lower the platform onto the safety arm. Scissor Assembly, Crushing hazard. Keep hands GS-1530 and GS-1532 clear of the safety arm when lowering the platform. How to Disassemble the Scissor At the ground controls, turn the key switch to the off position and push in the red Assembly Emergency Stop button to the off position.
Page 98 Service and Repair Manual March 2021 Scissor Components 16 Install the fasteners removed in 14 to the 24 Remove the platform. Refer to Repair number 1 inner arm pivot bracket and Procedure, How to Remove the Platform. chassis. 25 Remove the cables from the number 3 outer 17 Connect the battery pack to the machine.
Page 99 March 2021 Service and Repair Manual Scissor Components 34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead crane lift cylinder rod-end pivot pin (index #3). Use a to the number 2 outer arm (index #14) at the soft metal drift to remove the pin.
Page 100 Service and Repair Manual March 2021 Scissor Components 49 Use a soft metal drift to tap the number 56 Attach a lifting strap from an overhead crane 2 pivot pin (index #15) in the other direction at to the lug on the rod end of the lift cylinder the non-steer end.
Page 101 March 2021 Service and Repair Manual Scissor Components 62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 70 Use a soft metal drift to remove the number 1.2 m long block across both sides of the 1 center pivot pins (index #7).
Page 102 Service and Repair Manual March 2021 Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 103: Scissor Assembly, Gs-1930 And Gs-1932
March 2021 Service and Repair Manual Scissor Components At the ground controls, turn the key switch to the off position and push in the red Scissor Assembly, Emergency Stop button to the off position. GS-1930 and GS-1932 Disconnect the battery pack from the machine.
Page 104 Service and Repair Manual March 2021 Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 105 March 2021 Service and Repair Manual Scissor Components 24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number 4 pivot pin (index #3) at the steer end. Procedure, How to Remove the Platform. Remove the number 4 inner arm (index #12) 25 Remove the cables from the number 4 outer from the machine.
Page 106 Service and Repair Manual March 2021 Scissor Components 43 Attach a lifting strap from an overhead crane 52 Use a soft metal drift to remove the number to the number 3 outer arm (index #16) at the 3 pivot pin (index #6). Remove the number battery pack side.
Page 107 March 2021 Service and Repair Manual Scissor Components 60 Attach a lifting strap from an overhead crane 68 Remove the safety arm from the number to the number 2 outer arm (index #19) at the 2 inner arm (index #18) that was just battery pack side.
Page 108 Service and Repair Manual March 2021 Scissor Components 76 Remove the pin retaining fasteners from the 81 Remove the fasteners from the entry ladder lift cylinder barrel-end pin (index #21). Use a and remove the entry ladder from the soft metal drift to remove the pin. Remove the machine.
Page 109 March 2021 Service and Repair Manual Scissor Components 88 Remove the upper fasteners securing the number 1 inner arm pivot bracket to the end of the chassis. Loosen the lower fasteners. 89 Remove the number 1 inner arm (index #10) from the machine.
Page 110 Service and Repair Manual March 2021 Scissor Components Steer End Non-steer End 1 - Number 4 pivot pin 10 - Number 3 inner arm 2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm 3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end) 4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm...
Page 111: Scissor Assembly, Gs-2032 And Gs-2046
March 2021 Service and Repair Manual Scissor Components At the ground controls, turn the key switch to the off position and push in the red Scissor Assembly, Emergency Stop button to the off position. GS-2032 and GS-2046 Disconnect the battery pack from the machine.
Page 112 Service and Repair Manual March 2021 Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 113 March 2021 Service and Repair Manual Scissor Components 24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number 3 pivot pin (index #12) from the non-steer end Procedure, How to Remove the Platform. of the machine.
Page 114 Service and Repair Manual March 2021 Scissor Components 44 Lower the cylinder onto the block. 54 Use a soft metal drift to remove the number 2 pivot pin (index #15) from the non-steer end Bodily injury hazard. Keep of the machine. Remove the number 2 outer hands clear of moving parts arm at the ground control side (index #14) when lowering the cylinder.
Page 115 March 2021 Service and Repair Manual Scissor Components 70 Models with platform overload option: Tag 61 Use a soft metal drift to remove the number 2 pivot pin (index #6) from the steer end of the and disconnect the wire harness from the machine.
Page 116 Service and Repair Manual March 2021 Scissor Components 79 Secure the ends of the scissor arms together at the non-steer end of the machine with a strap or other suitable device. 80 Remove the retaining fasteners securing the chassis mount bracket to the chassis. 81 Remove the linkset from the machine Bodily injury hazard.
Page 117 March 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 5 pivot pin 12 - Number 4 inner arm 2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm 3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end) 4 - Number 3 center pivot pin (Qty.
Page 118: Scissor Assembly, Gs-2632 And Gs-2646
Service and Repair Manual March 2021 Scissor Components At the ground controls, turn the key switch to the off position and push in the red Scissor Assembly, Emergency Stop button to the off position. GS-2632 and GS-2646 Disconnect the battery pack from the machine.
Page 119 March 2021 Service and Repair Manual Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 120 Service and Repair Manual March 2021 Scissor Components 24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number 4 pivot pin (index #14) from the non-steer end Procedure, How to Remove the Platform. of the machine.
Page 121 March 2021 Service and Repair Manual Scissor Components 43 Remove the cables from the number 3A and 53 Remove the number 3 outer arm (index #16) 3B cable bridge and lay them off to the side. from the machine. Component damage hazard. Crushing hazard.
Page 122 Service and Repair Manual March 2021 Scissor Components 62 Remove the cables from the number 2A and 71 Place a rod through the number 2 center pivot 2B cable bridge and lay them off to the side. pin at the battery side (index #7) and twist to remove the pin.
Page 123 March 2021 Service and Repair Manual Scissor Components 78 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 85 Raise the lift cylinder to a vertical position. 1.2 m long block across both sides of the 86 Remove the pin retaining fasteners from the chassis under the number 1 center pivot pin lift cylinder barrel-end pin (index #21).
Page 124 Service and Repair Manual March 2021 Scissor Components 93 Secure the ends of the scissor arms together at the non-steer end of the machine with a strap or other suitable device. 94 Remove the retaining fasteners securing the chassis mount bracket to the chassis. 95 Remove the linkset from the machine Bodily injury hazard.
Page 125 March 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 6 pivot pin 16 - Number 5 inner arm 2 - Number 5 center pivot pin (Qty. 2) 17 - Number 5 outer arm 3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end) 4 - Number 5 pivot pin (steer end) 19 - Number 4 inner arm...
Page 126: Scissor Assembly, Gs-3232 And Gs-3246
Service and Repair Manual March 2021 Scissor Components At the ground controls, turn the key switch to the off position and push in the red Scissor Assembly, Emergency Stop button to the off position. GS-3232 and GS-3246 Disconnect the battery pack from the machine.
Page 127 March 2021 Service and Repair Manual Scissor Components 16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed number 1 inner arm pivot bracket and position. chassis. Tip-over hazard. Failure to install the fasteners securing the number 1 inner arm pivot bracket to the chassis, could result in the machine tipping...
Page 128 Service and Repair Manual March 2021 Scissor Components 26 Remove the fasteners from the entry ladder 36 Attach a lifting strap from an overhead crane and remove the entry ladder from the to the number 5 outer arm at the battery side machine.
Page 129 March 2021 Service and Repair Manual Scissor Components 44 Tag and disconnect the wire harness from the 55 Use a soft metal drift to remove the number solenoid valve on the cylinder. 4 pivot pin (index #21) from the non-steer end of the machine.
Page 130 Service and Repair Manual March 2021 Scissor Components 63 Remove the cables from the number 3A and 73 Remove the number 3 outer arm (index #7) 3B cable bridges and lay them off to the side. from the machine. Component damage hazard. Crushing hazard.
Page 131 March 2021 Service and Repair Manual Scissor Components 81 Lower the cylinder onto the block. 91 Use a soft metal drift to remove the number 2 pivot pin (index #27) from the non-steer end Bodily injury hazard. Keep of the machine. Remove the number 2 outer hands clear of moving parts arm at the ground control side (index #26) when lowering the cylinder.
Page 132 Service and Repair Manual March 2021 Scissor Components 106 Models with platform overload option: Tag 97 Remove the retaining fasteners from the number 2 pivot pin at the steer end of the and disconnect the wire harness from the machine (index #12). platform overload pressure transducer.
Page 133 March 2021 Service and Repair Manual Scissor Components 113 Lower the arm to the stowed position. Bodily injury hazard. Keep hands clear of moving parts when lowering the scissor arms. 114 Secure the ends of the scissor arms together at the steer end of the machine with a strap or other suitable device.
Page 134 Service and Repair Manual March 2021 Scissor Components Steer End Non-steer End 1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm 2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end) 3 - Number 6 pivot pin (steer end)
Page 135: Scissor Assembly, Gs-4046
March 2021 Service and Repair Manual Scissor Components Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Scissor Assembly, GS-4046 position. How to Disassemble the Scissor Lower the platform onto the safety arm. Assembly Crushing hazard.
Page 136 Service and Repair Manual March 2021 Scissor Components 13 Remove the squeeze connector from the 23 Fully lower the platform to the stowed large platform height sensor bracket. position. 14 Remove the fasteners securing the large platform height sensor bracket to the number 1 inner arm pivot bracket.
Page 137 March 2021 Service and Repair Manual Scissor Components 24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center pivot pin at the battery side (index #2) and twist to Procedure, How to Remove the Platform. remove the pin.
Page 138 Service and Repair Manual March 2021 Scissor Components 42 Remove the retaining fasteners from the 51 Use a soft metal drift to remove the upper lift number 5 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5) from the ground control side.
Page 139 March 2021 Service and Repair Manual Scissor Components 61 Remove the number 4 outer arm (index #25) 70 Use a soft metal drift to remove the number from the machine. 3 pivot pin (index #29) from the non-steer end of the machine. Remove the number 3 outer Crushing hazard.
Page 140 Service and Repair Manual March 2021 Scissor Components 87 Attach a lifting strap from an overhead crane 77 Attach a lifting strap from an overhead crane to the number 2 outer arm at the ground to the number 3 inner arm (index #28). Raise control side (index #31).
Page 141 March 2021 Service and Repair Manual Scissor Components 96 Remove the number 2 outer arm (index #31) 105 Tag, disconnect and plug the hydraulic hose from the machine. on the lower lift cylinder. Cap the fittings on the cylinder. Crushing hazard. The number 2 outer arm (index #31) may Bodily injury hazard.
Page 142 Service and Repair Manual March 2021 Scissor Components 112 Remove the cables from the number 1 cable bridge and lay them off to the side. 113 Disconnect the number 1 cable bridge from the number 1 outer arm (index #34) and remove the cable bridge from the machine.
Page 143 March 2021 Service and Repair Manual Scissor Components Steer End Non-steer End 1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm 2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end) 3 - Number 6 pivot pin (steer end)
Page 144: Scissor Assembly, Gs-4655
Service and Repair Manual March 2021 Scissor Components Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Scissor Assembly, position. GS-4655 Lower the platform onto the safety arm. How to Disassemble the Scissor Crushing hazard.
Page 145 March 2021 Service and Repair Manual Scissor Components 16 Install the fasteners removed in 14 to the At the ground controls, turn the key switch to number 1 inner arm pivot bracket and the off position and push in the red chassis.
Page 146 Service and Repair Manual March 2021 Scissor Components 6 inner arm. Make the chains tight but do not 39 Using an overhead lifting device attach a apply lifting pressure. 4 hook sling chain to the ends of the number 4 inner arm. Make the chains tight but do not Crushing hazard.
Page 147 March 2021 Service and Repair Manual Scissor Components 47 Using a suitable supporting device, attach a 57 Using a soft metal drift, remove the pivot pins strap to the rod end of the lower lift cylinder. and set aside. Do not apply pressure. 58 Carefully lift the linkage assembly off of the 48 Remove the lower cylinder rod end pivot pin machine and place it on a structure capable of...
Page 148 Service and Repair Manual March 2021 Scissor Components Separate the link sets: Using an overhead lifting device attach a 4 hook sling chain to the ends of the inner arm. Make the chains tight but do not apply lifting pressure. Crushing hazard.
Page 149: Scissor Arm Wear Pads
March 2021 Service and Repair Manual Scissor Components 10 Remove the fastener securing the platform height sensor assembly to the number 1 inner Scissor Arm Wear Pads arm. 11 Remove the platform height sensor assembly How to Replace the Scissor Arm from the number 1 pivot pin.
Page 150 Service and Repair Manual March 2021 Scissor Components 21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer navigate to Service Override Mode. Select end with the overhead crane until the chassis Service Override Mode. mount bracket will clear the level sensor.
Page 151: Platform Height Sensor
March 2021 Service and Repair Manual Scissor Components 9-10 Remove the platform height sensor cover. Platform Height Sensor How to Disassemble the Platform Height Sensor Assembly (if equipped) Note: When a Platform Height Sensor Assembly is removed or replaced, the platform overload system must be calibrated.
Page 152 Service and Repair Manual March 2021 Scissor Components 16 Remove the platform height sensor from the 19 Remove the fasteners securing the large small angle sensor bracket. platform height bracket to the number 1 inner arm pivot bracket. 17 Remove the plastic nut securing the squeeze connector to the large platform height sensor 20 Remove the large platform height sensor bracket.
Page 153: Lift Cylinder
March 2021 Service and Repair Manual Scissor Components 9-11 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Lift Cylinders position. How to Remove the Lift Cylinder Bodily injury hazard. The procedures in this section require specific repair skills, lifting equipment and a suitable...
Page 154 Service and Repair Manual March 2021 Scissor Components At the ground controls, turn the key switch to 14 Remove the fasteners from the lift cylinder the off position and push in the red rod-end pivot pin. Use a soft metal drift to Emergency Stop button to the off position.
Page 155 March 2021 Service and Repair Manual Scissor Components GS-2032, GS-2632, GS-2046, GS-2646 20 Install new cylinder, fittings, hoses and pressure transducer (if equipped). Bodily injury hazard. The procedures in this section Torque specifications require specific repair skills, Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs lifting equipment and a suitable (schematic item N)
Page 156 Service and Repair Manual March 2021 Scissor Components Lift the safety arm, move it to the center of the At the ground controls, turn the key switch to scissor arm and rotate down to a vertical the off position and push in the red position.
Page 157 March 2021 Service and Repair Manual Scissor Components 14 Remove the fasteners from the lift cylinder 20 Install new cylinder, fittings, hoses and rod-end pivot pin. Use a soft metal drift to pressure transducer (if equipped). remove the pin. Torque specifications Crushing hazard.
Page 158 Service and Repair Manual March 2021 Scissor Components GS-3232, GS-3246 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Bodily injury hazard. The position. procedures in this section require specific repair skills, lifting equipment and a suitable workshop.
Page 159 March 2021 Service and Repair Manual Scissor Components Lower the platform onto the safety arm. 12 Tag, disconnect and plug the hydraulic hoses on the lift cylinder. Cap the fittings on the Crushing hazard. Keep hands cylinder. clear of the safety arm when lowering the platform.
Page 160 Service and Repair Manual March 2021 Scissor Components 19 Remove the lift cylinder through the scissor Torque specifications arms at the steer end of the machine. Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs (schematic item N) 27 Nm Crushing hazard.
Page 161 March 2021 Service and Repair Manual Scissor Components GS-4046, GS-4655 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical Bodily injury hazard. The position. procedures in this section require specific repair skills, lifting equipment and a suitable workshop.
Page 162 Service and Repair Manual March 2021 Scissor Components Lower the platform onto the safety arm. 12 Tag, disconnect and plug the hydraulic hoses on the lift cylinder. Cap the fittings on the Crushing hazard. Keep hands cylinder. clear of the safety arm when lowering the platform.
Page 163 March 2021 Service and Repair Manual Scissor Components 19 Remove the lift cylinder through the scissor arms at the steer end of the machine. Crushing hazard. The lift cylinder will become unbalanced and fall if not properly supported and secured to the lifting device. Component damage hazard.
Page 164: Pressure Transducer
Service and Repair Manual March 2021 Scissor Components 9-12 Torque specifications Pressure Transducer Solenoid valve, 2 position 2 way, 20 ft-lbs N.C. 27 Nm (schematic item DK) How to Remove the Pressure Relief valve, (schematic item Q) 20 ft-lbs Transducer (if equipped) 27 Nm Coil nut 5 ft-lbs...
Page 165 March 2021 Service and Repair Manual Scissor Components Slowly loosen the pressure transducer from the lift cylinder and remove. Discard the pressure transducer. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually.
Page 166: Platform Overload System
Service and Repair Manual March 2021 Scissor Components 9-13 There are two options to the platform overload calibration procedure in this section, Full Load Platform Overload System (if Calibration and No Load Calibration. Full Load equipped) Calibration has two steps requiring calibration with and without rated load in the platform.
Page 167 March 2021 Service and Repair Manual Scissor Components Full Load Calibration: Part 1 Release the Menu Up and Menu Down buttons after the ground controller powers up. Fully charge the batteries and check the hydraulic fluid level. Press the Menu Up or Menu Down buttons to scroll to, Select Option.
Page 168 Service and Repair Manual March 2021 Scissor Components 17 When prompted, press and hold the Function 20 When prompted, press and hold the Function Enable and Platform Down buttons. The Enable and Platform Down buttons until the platform will lower, then automatically stop at platform is fully stowed.
Page 169 March 2021 Service and Repair Manual Scissor Components Full Load Calibration: Part 2 27 When prompted, press and hold the Function Enable and Platform Up buttons until the 23 At the ground controls, press and hold the platform reaches full height. When the Function Enable and Platform Up buttons until platform reaches full height, press the enter the platform reaches maximum height.
Page 170 Service and Repair Manual March 2021 Scissor Components No Load Calibration 13 Press the Enter button to confirm no load is in the platform. Fully charge the batteries and check the hydraulic fluid level. 14 At the ground controls, press and hold the Function Enable and Platform Up buttons until Note: The hydraulic fluid level must be between the platform reaches maximum height.
Page 171: Platform Overload Recovery
March 2021 Service and Repair Manual Scissor Components 9-14 18 When prompted, press and hold the Function Enable and Platform Up buttons until the Platform Overload Recovery platform reaches full height. When the Message platform reaches full height, press the enter button.
Page 172 Service and Repair Manual March 2021 Scissor Components Press and hold the scroll down button for Pull out the red Emergency Stop button at the ground controls. 5 seconds. Result: The ground control LCD display will Result: The ground control LCD display will show the following.
Page 173: Outdoor Height Limiting
March 2021 Service and Repair Manual Scissor Components 9-15 Press the scroll down button. Outdoor Height Limiting Result: The ground control LCD display will show the following. How to Calibrate the Outdoor Height Limiting Note: This procedure does not apply to the following models: GS-1330m, GS-1932 XC, GS-2646 XH, GS-3246 XH.
Page 174 Service and Repair Manual March 2021 Scissor Components 10 Verify the distance from the surface to the platform deck is appropriate for your machine. 11 Press the enter button. 12 Cycle the red Emergency Stop button off, then back on. 13 Lower the platform to the stowed position.
Page 175: Platform Components
March 2021 Service and Repair Manual Platform Components 10-1 Support the platform with a forklift at the non- steer end. Do not apply any lifting pressure. Platform 10 Attach a strap from the lanyard anchorage point on the platform railings to the carriage How to Remove the Platform on the forklift to help support the platform.
Page 176: Platform Extension Deck
Service and Repair Manual March 2021 Platform Components 10-2 Remove the platform roller wheels from the machine. Platform Extension Deck Carefully slide the platform extension out from the platform and place it on a structure How to Remove the Platform capable of supporting it.
Page 177: Battery Charger
March 2021 Service and Repair Manual Battery Charger 11-1 Battery Charger The charger contains selectable charging profiles stored in its internal memory to charge batteries. These profiles are specific to each battery type. The charging profile must be programmed to match the specific battery type on the machine.
Page 178: Selecting A Charge Profile
Service and Repair Manual March 2021 Battery Charger Selecting a Charge Profile Selecting a Charge Profile Press and hold the charge profile selection button until the error indicator and charging Electrocution/burn hazard. indicator lights turn off and the AC status Contact with electrically charged indicator light turns on to confirm selection circuits could result in death or...
Page 179 March 2021 Service and Repair Manual This page intentionally left blank. Part No. 1309020GT ™ -30m • 30 • 32 • 46 • 55...
Page 180: Diagnostics
Service and Repair Manual March 2021 Diagnostics Section 4 Diagnostics Before Troubleshooting: Read, understand and obey the safety rules  and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test Observe and Obey: equipment are available and ready for use.
Page 181 March 2021 Service and Repair Manual Diagnostics Definitions GCON LCD Diagnostic Readout GSDS – Genie SmartLink™ Diagnostic System ECM – Electronic Control Module GCON – Ground Controls PCON – Platform Controls The diagnostic readout displays alpha numeric OIC – Operational Indicator Codes codes that provide information about the machine operating status and about malfunctions.
Page 182 Service and Repair Manual March 2021 Diagnostics GCON ECM Connector Layout Rear of Ground Controls ECM (models without outriggers) Rear of Ground Controls ECM (models with outriggers) ™ -30m • 30 • 32 • 46 • 55 Part No. 1309020GT...
Page 183: Gcon I/O Map Without Load Sense (All Machines Except Gs-3232)
March 2021 Service and Repair Manual Diagnostics GCON I/O Map without Load Sense (all models except GS-3232) GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD...
Page 184: Gcon I/O Map With Load Sense (All Machines Except Gs-3232)
Service and Repair Manual March 2021 Diagnostics GCON I/O Map with Load Sense (all model except GS-3232) GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD...
Page 185: Gcon I/O Map Without Load Sense Gs-3232 Only)
March 2021 Service and Repair Manual Diagnostics GCON I/O Map without Load Sense (GS-3232 only) GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD J1-03...
Page 186 Service and Repair Manual March 2021 Diagnostics GCON I/O Map without Load Sense (GS-3232 only) continued GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J-3 Connector – Green J3-01 Beacon PWM Digital Output 18 RD/BK J3-02 GCON — Alarm Digital Output 18 BL J3-03...
Page 187: Gcon I/O Map With Load Sense (Gs-3232 Only)
March 2021 Service and Repair Manual Diagnostics GCON I/O Map with Load Sense (GS-3232 only) GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD J1-03...
Page 188 Service and Repair Manual March 2021 Diagnostics GCON I/O Map with Load Sense (GS-3232 only) continued GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J-3 Connector – Green J3-01 Beacon PWM Digital Output 18 RD/BK J3-02 GCON — Alarm Digital Output 18 BL J3-03...
Page 189: Operation Indicator Codes (Oic)
March 2021 Service and Repair Manual Diagnostics Operational Indicator Codes Note: The CHrgr code indicates the charger is connected to an AC power source and (OIC) functionality is limited. To clear the code, disconnect the charger from the AC power source. These codes are generated by the electrical system to indicate machine operating status.
Page 190: Diagnostic Trouble Codes (Dtc)
Service and Repair Manual March 2021 Diagnostics Diagnostic Trouble Codes (DTC) These codes are generated by the system to indicate that a device or circuit malfunction has been detected in the electrical system. The types of Diagnostic Trouble Codes that may occur are explained below.
Page 191: Troubleshooting "Hxxx" And "Pxxx" Faults
March 2021 Service and Repair Manual Troubleshooting "HXXX" and "PXXX" Faults Troubleshooting "HXXX" and "PXXX" Faults The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX". Diagnostic Chart Good 1 Check the faulted device for a short or open circuit. Replace faulted device.
Page 192: Fault Inspection Procedure
Service and Repair Manual March 2021 Fault Inspection Procedure Fault Inspection Procedure Check the device associated with the faulted circuit Disconnect the faulted device connector. Using a multi-meter, measure resistance between the two terminals of the faulted device. Resistance should be as follows. Device Typical Resistance Solenoid Valve, Drive...
Page 193 March 2021 Service and Repair Manual Fault Inspection Procedure Check the GCON ECM Disconnect the GCON ECM connectors, J1, J2 and J3. For short to B- type faults, measure resistance between pins J1-7 (ground) and the GCON pin associated with the fault code.
Page 194: Type "Hxxx" Faults
Service and Repair Manual March 2021 Type "HXXX" Faults Type "HXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD H001: • Short circuit in platform up #1 harness. H001:COILFAULT Short circuit of the platform up #1 circuit to Platform up function GS30, GS32, •...
Page 195 March 2021 Service and Repair Manual Type "HXXX" Faults Type "HXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in brake release enable harness. All functions inhibited HO43: H043:COILFAULT Short circuit of the brake circuit to battery •...
Page 196 Service and Repair Manual March 2021 Type "HXXX" Faults Type "HXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD H072: • Short circuit in motor controller throttle wire. H072:FAULT Short circuit of the motor controller throttle All functions inhibited GS30, GS32, •...
Page 197 March 2021 Service and Repair Manual Type "HXXX" Faults Type "HXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in PED harness. H106: H106:COILFAULT Short circuit of the platform extend circuit to • PED extend valve coil short circuit. All functions inhibited.
Page 198: Type "Pxxx" Faults
Service and Repair Manual March 2021 Type "PXXX" Faults Type "PXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in switched power #1, down limit P001: P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions GS30, GS32,...
Page 199 March 2021 Service and Repair Manual Type "PXXX" Faults Type "PXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD • Pump voltage to low. P023: P023:PUMP MOTOR All functions Pump motor voltage out of range. • Pump voltage to high. GS1330m VOLTAGE NOT OK inhibited.
Page 200: Type "Uxxx" Faults
Service and Repair Manual March 2021 Type "UXXX" Faults Type "UXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD U001: • Short circuit of the GCON main function enable U001:SWITCHFAULT Short circuit of the GCON main function All GCON functions GS30, GS32, switch.
Page 201 March 2021 Service and Repair Manual Type "UXXX" Faults Type "UXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD U020: PCON platform up U020:SWITCHFAULT Short circuit of the PCON high lift speed • Short circuit of the PCON hi lift speed switch. GS30, GS32, and down functions PCON HI LIFT SPD...
Page 202 Service and Repair Manual March 2021 Type "UXXX" Faults Type "UXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD • GCON deck enable switch stuck closed. U041: U041:SWITCHFAULT GCON deck enable switch stuck closed, or • GCON deck enable switch depressed at system All functions GS30, GS32, GCON DECK ENABLE...
Page 203: Type "Fxxx" Faults
March 2021 Service and Repair Manual Type "FXXX" Faults Type "FXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit of the up limit switch circuit. F001: F001:SWITCHFAULT Short circuit of the up limit #1 switch at Platform up function •...
Page 204 Service and Repair Manual March 2021 Type "FXXX" Faults Type "FXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in the level pitch sensor circuit. F012: F012:SENSORFAULT Short circuit of the Level Pitch Sensor circuit •...
Page 205 March 2021 Service and Repair Manual Type "FXXX" Faults Type "FXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD Right rear outrigger • Short circuit in the right rear outrigger sensor inhibited if outrigger F023: F023:SENSORFAULT Short circuit of the Right Rear Outrigger circuit.
Page 206: Type "Cxxx" Faults
Service and Repair Manual March 2021 Type "CXXX" Faults Type "CXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD C001: C001:GCON ECM • Incorrect software file. All functions GS30, GS32, GCON ECM CRC check error. FAULT TYPE 1 •...
Page 207 March 2021 Service and Repair Manual Type "CXXX" Faults Type "CXXX" Faults, continued Message on Description Possible Causes Failure Mode Number GCON LCD All functions inhibited except for down function and up function. Platform can be C028: C028:SERVICE • Machine programmed for use in service override elevated only once GS30, GS32, Machine is in service override mode.
Page 208: Battery Charger
Service and Repair Manual March 2021 Battery Charger Battery Charger The charger continuously monitors internal and external conditions. Fault and Error codes are generated by the charger to indicate that an internal or external malfunction has been detected in the electrical system.
Page 209: Charger Fault Codes
March 2021 Service and Repair Manual Battery Charger Charger status indicators Remote charger status indicators 1 Error / Fault / USB indicator 2 Charger profile / Error display 3 Error / Fault Charger Fault Codes Charger Fault Codes Fault Code Description Possible Causes Solution...
Page 210: Charger Error Codes
Service and Repair Manual March 2021 Battery Charger Charger Error Codes Charger Error Codes Error Code Description Condition Possible Causes E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable connections. Self clearing when condition has been corrected.
Page 211 March 2021 Service and Repair Manual Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-0-8 Battery temperature out of range Battery temperature sensor. Check temperature sensor and electrical connections. Rest charger. Disconnect AC power for 30 seconds. Self clearing when condition has been corrected.
Page 212 Service and Repair Manual March 2021 Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-2-1 High battery voltage detected while Battery voltage too high as Check battery voltage and cable charging detected by charger profile. connections. Confirm charger profile is programmed for correct battery type.
Page 213 March 2021 Service and Repair Manual Battery Charger Charger Error Codes Error Code Description Condition Possible Causes E-0-2-9 CAN Bus error CAN Bus network error. Check CAN Bus connections. CAN modules not functioning correctly. Termination resistance is ~60 ohms. E-0-3-0 COMM battery module error CAN Bus battery module error.
Page 214: Schematics
Service and Repair Manual March 2021 Schematics About This Section Section 5 Schematics There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury. Remove all rings, Troubleshooting and repair procedures shall ...
Page 215: Electrical Component And Wire Color Legends
March 2021 Service and Repair Manual Electrical Component and Wire Color Legends Electrical Component Legend Electrical Component Legend, continued Item Description Item Description Batteries Connector B5 = Battery pack 24V DC, 4 each @ 6V DC C37 = Left rear outrigger pressure transducer (all other models) (GS-3232) B10 = Battery pack 24 V DC, 2 each @ 12 V...
Page 216 Service and Repair Manual March 2021 Electrical Component and Wire Color Legends Electrical Component Legend, continued WIRE COLOR LEGEND Item Description Color Description Joystick Black Contactor BK/RD Black/Red Key switch Blue Limit switch BL/BK Blue/Black LS1 = Maximum drive height (GS-3232) BL/OR Blue/Orange LS6 = Platform down...
Page 217: Wiring Diagram Ground And Platform Controls
March 2021 Service and Repair Manual Wiring Diagram Ground and Platform Controls Part No. 1309020GT ™ -30m • 30 • 32 • 46 • 55...
Page 218: Limit Switch Legend
Service and Repair Manual March 2021 Limit Switch Legend 1 down limit switch LS6 2 pothole limit switches LS7, LS8 3 22ft / 6.7 m maximum drive height when outriggers are not deployed (LS1, LS10 GS-3232) ™ -30m • 30 • 32 • 46 • 55 Part No.
Page 219: Electrical Symbol Legend
March 2021 Service and Repair Manual Electrical Symbol Legend PCON SWITCH GCON Wire with description or color Limit switch Motor controller Key switch Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode Diode Circuit breaker Battery charger Level sensor Circuit connection Fuse...
Page 220: Hydraulic Symbols Legend
Service and Repair Manual March 2021 Hydraulic Symbols Legend Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated 2 position 4 way directional valve Relief valve Bi-directional motor Solenoid operated Solenoid operated 2 position 2 way 2 position 4 way blocking valve directional valve normally open...
Page 221: Hydraulic Schematics
March 2021 Service and Repair Manual Hydraulic Schematic, GS-1330m (from GS30MD-101)
Page 222: Hydraulic Schematic Gs-1330M (From Gs30Md-101)
Service and Repair Manual March 2021 Hydraulic Schematic, GS-1330m (from GS30MD-101) LIFT CYLINDER PRESSURE TRANSDUCER STEER CYLINDER 0.046 in 1,17 mm STEER STEER RIGHT LEFT 0.039 in / 1,0 mm 1600 psi 110 bar 2250 psi 155 bar 25 psi 0.09 cu in 1,7 bar 1,5 cc...
Page 223: Hydraulic Schematic, Models With Electric Drive Gs-1530/1532, Gs-1930/1932 (From Gs30D-40101, Gs30P-200101)
March 2021 Service and Repair Manual Hydraulic Schematic, Models with electric drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101) LIFT CYLINDER PLATFORM OVERLOAD 0.037 inch 0,94 mm STEER CYLINDER 0.037 inch STEER STEER PRESSURE 0,94 mm RIGHT LEFT TRANSDUCER THE ORIFICE IS LOCATED UNDER THE HOSE FITTING ON THE LIFT CYLINDER 1.2 gpm @ 2500 to 3300 psi...
Page 224 Service and Repair Manual March 2021 Hydraulic Schematic, Models with electric drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)
Page 225 March 2021 Service and Repair Manual Hydraulic Schematic, Models with hydraulic drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)
Page 226: Hydraulic Schematic, Models With Hydraulic Drive Gs-1530/1532, Gs-1930/1932 (From Gs30D-40101, Gs30P-200101)
Service and Repair Manual March 2021 Hydraulic Schematic, Models with hydraulic drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101) LEFT RIGHT BRAKE RELEASE BRAKE LIFT CYLINDER PRESSURE 370 to 450 psi 26 to 31 bar PLATFORM OVERLOAD 0.037 inch 0,94 mm MANUAL HAND RELEASE PUMP...
Page 227: Hydraulic Schematic, Models With Electric Drive Gs-2032/2632/3232, Gs2046/2646/3246 (From Gs32D-10101, Gs32P-200101, Gs46D-20101, Gs46P-200101)
March 2021 Service and Repair Manual Hydraulic Schematic, Models with electric drive GS-2032/2632/3232, GS-2046/2646/3246 (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101) PLATFORM OVERLOAD LIFT CYLINDER ALL MODELS PRESSURE 0.037 inch TRANSDUCER 0,94 mm 0.059 INCH 1,5 MM THE ORIFICE IS LOCATED UNDER THE HOSE FITTING UPPER LIFT CYLINDER ON THE LIFT CYLINDER -3232 /...
Page 228 Service and Repair Manual March 2021 Hydraulic Schematic, Models with electric drive GS-2032/2632/3232, GS-2046/2646/3246 (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
Page 229 March 2021 Service and Repair Manual Hydraulic Schematic, Outriggers GS-3232 (from GS32D-10101, GS32P-200101)
Page 230: Hydraulic Schematic, Outriggers Gs3232 (From Gs32D-10101, Gs32P-200101)
Service and Repair Manual March 2021 Hydraulic Schematic, Outriggers GS-3232 (from GS32D-10101, GS32P-200101) LF OUTRIGGER RF OUTRIGGER CYLINDER CYLINDER EXTEND EXTEND 0.037 in 0.037 in 0,94 mm 0.94 mm 0.035 in 0.035 in 0,9 mm 0,9 mm RETRACT RETRACT PRESSURE PRESSURE SENSE PORT SENSE PORT...
Page 231: Hydraulic Schematic, Models With Hydraulic Drive Gs-2032, Gs-2632 (From Gs32D-10101, Gs32P-200101)
March 2021 Service and Repair Manual Hydraulic Schematic, Models with hydraulic drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101) PLATFORM OVERLOAD LEFT RIGHT LIFT CYLINDER BRAKE RELEASE BRAKE PRESSURE 370 to 450 psi 26 to 31 bar 0.037 inch PRESSURE 0,94 mm MANUAL HAND TRANSDUCER...
Page 232 Service and Repair Manual March 2021 Hydraulic Schematic, Models with hydraulic drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
Page 233 March 2021 Service and Repair Manual Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)
Page 234: Hydraulic Schematic, Gs-4046 (From Gs46D-20101, Gs46P-200101)
Service and Repair Manual March 2021 Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101) LOWER CYLINDER UPPER CYLINDER 3500 psi 241 bar 0.076 inch 0.059 inch 1,9 mm 1,5 mm PRESSURE TRANSDUCER 3500 psi 241 bar STEER CYLINDER STEER STEER RIGHT LEFT 3.2 gpm @ 1500 to 2500 psi 12,1 L\min @ 103 to 172 bar 18 psi...
Page 235: Hydraulic Schematic, Gs-4655 (From Gs55D-101)
March 2021 Service and Repair Manual Hydraulic Schematic, GS-4655 (from GS55D-101) UPPER CYLINDER 2700 psi 186 bar 0.046 INCH 1,2 MM STEER CYLINDER STEER STEER RIGHT LEFT LOWER CYLINDER FSTR FSTL 2700 psi 186 bar 0.050 INCH 1,3 MM PRESSURE TRANSDUCER 2.2 gpm @ 2900 psi 8,3 L\min @ 200 bar...
Page 236 Service and Repair Manual March 2021 Hydraulic Schematic, GS-4655 (from GS55D-101)
Page 237: Electrical Schematics
March 2021 Service and Repair Manual Electrical Schematic, GS-1330m (from GS30MD-40101)
Page 238: Electrical Schematic, Gs-1330M (From Gs30Md-40101)
Service and Repair Manual March 2021 Electrical Schematic, GS-1330m (from GS30MD-40101) PCON DATA LINK DATA LINK PCON STOP PCON PCON ALARM+ 2 ALARM- 3 TILT SENSOR STOP GND 2 PCBA MOUNTED SWITCHES V+ 1 STOP DATA LINK + 4 DATA LINK - 3 J3 ( GREEN TURTLE...
Page 239: Electrical Schematic, Gs-3232 (From Gs32D-10101, Gs32P-200101)
March 2021 Service and Repair Manual Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101) PCON DATA LINK 120O DATA LINK PCON STOP PCON ALARM+ 2 PCON ALARM- 3 TILT SENSOR STOP PCBA MOUNTED SWITCHES STOP DATA LINK + DATA LINK - GCON J3 ( GREEN JOYSTICK AXIS 1...
Page 240 Service and Repair Manual March 2021 Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)
Page 241 March 2021 Service and Repair Manual Electrical Schematic, GS-4655 (from GS55D-10101)
Page 242: Electrical Schematic, Gs-4655 (From Gs55D-10101)
Service and Repair Manual March 2021 Electrical Schematic, GS-4655 (from GS55D-10101) PCON DATA LINK DATA LINK PCON STOP PCON ALARM+ 2 PCON ALARM- 3 STOP TILT SENSOR GND 2 PCBA MOUNTED SWITCHES STOP V+ 1 DATA LINK + 3 DATA LINK - 4 J3 ( GREEN TURTLE...
Page 243: Electrical Schematic, All Other Models Models With Electric Drive
March 2021 Service and Repair Manual Electrical Schematic, All other models Models with electric drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101) PCON DATA LINK DATA LINK PCON STOP PCON ALARM+ 2 PCON ALARM- 3 STOP TILT SENSOR PCBA MOUNTED SWITCHES GND 2 STOP V+ 1...
Page 244 Service and Repair Manual March 2021 Electrical Schematic, All other models Models with electric drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
Page 245: Electrical Schematic, All Other Models Models With Hydraulic Drive
March 2021 Service and Repair Manual Electrical Schematic, All other models Models with hydraulic drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)
Page 246: (From Gs30D-40101, Gs30P-200101, Gs32D-10101, Gs32P-200101)
Service and Repair Manual March 2021 Electrical Schematic, All other models Models with hydraulic drive (from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101) PCON 5 DATA LINK- 4 DATA LINK+ 3 PCON E-STOP 2 PCON V- ALARM+ 2 1 PCON V+ ALARM- 3 TILT SENSOR PCBA MOUNTED SWITCHES E-STOP+ 4...
Page 247: Electrical Schematics - Options
March 2021 Service and Repair Manual Electrical Schematic, Options POWER TO PLATFORM RCBO FOOT SWITCH OPTION INVERTER OPTION POWER TO PLATFORM RCBO 30mA 16A CONTACTOR PCON N.O.H.C. AC OUTLET BOX 24V(4x6V) 275A AC OUTLET BOX GR YL ALARM+ 2 ALARM- 3 STOP STOP FOOT SW NO...
Page 248 Service and Repair Manual March 2021 Electrical Schematic, Options GS™-30m • 30 • 32 • 46 • 55 Part No. 1309020GT Service and Repair Manual March 2021...

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Genie gs-1530 Genie gs-1532 Genie gs-1930 Genie gs-1932 Genie gs-1932 xh Genie gs-2032 ... Show all

Terex Genie GS-1330m Service And Repair Manual

Table of Contents

Introduction

Safety Rules

Specifications

Repair Procedures

Platform Controls

Ground Controls

Hydraulic Tank

Hydraulic Pump

Manifolds

Steer Axle Components

Non-Steer Axle Components

Scissor Components

Platform Components

Battery Charger

Diagnostics

Schematics

Hydraulic Schematics

Electrical Schematics

Electrical Schematics - Options

Quick Links

Chapters

Troubleshooting

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Summary of Contents for Terex Genie GS-1330m

This manual is also suitable for:

Table of Contents