Table Of Contents - Xerox 2510 Service Manual

Table of Contents

Table Of Contents5
About This Manual7
Organization7
How To Use This Manual8
Repair Analysis Procedures (Raps)8
Repair1 Adjustment Procedures8
Service Call Procedures8
Reference Symbology9
Warning12
Section Contents15
Status Indicator Raps15
Wiring Data17
Introduction17
About This Mnnual17
Dc Voltage Specifications20
Call Flow Diagram23
Initial Action23
Status Code Entry Chart24
Document Handler Maintenance Procedures25
Maintenanceprocedures25
Xerographic Module26
Media Transport Maintenance Procedures29
Developer Module Maintenance Procedures29
Covers Maintenance Procedures30
Final Action31
Status Indicator Repair Analysis Procedures33
Document Sensor Rap34
Cover Interlock Open Rap36
Paper Path Jam Rap44
Fuser (2510) Rap48
Fuser (2515) Rap54
Foreign Accessory Pwb Rap 2510 W/Tag 26, 251561
High Toner (Low Toner Lamp Is Not Lit)64
Low Toner Rap (Low Toner Lamp Is Lit)68
Copy Count Meter Rap73
Ac Power Rap74
Dc Power Rap79
Dc Cooling Fan Rap85
Ac Cooling Fan Rap89
1.5 Ground Fault (2515 W/Tag/Mod 5) Rap91
Control Panel Rap95
Foreign Accessory - No Billing Rap97
Jumper Cable Wiring98
Foreign Accessory Cable98
Main Drive Motor Rap101
Document Handler Rap103
Of1 Noise Isolation Procedure105
Of 2 High Toner Consumption109
Of 3 Shutdowns110
Of 4 Toner/Developer Dumping111
Of 5 Charge Voltage Out Of Specification113
Of 6 Medial Will Not Feed Problem114
Of 7 Fuser Heat Rod On At Power Up115
Lmage Quality Repair Analysis Procedures117
How To Use The Image Defect Samples118
Image Quality Definitions118
The Light Copy (Overall) (251 5)119
Image Quality Analysis Rap120
Image Quality Specifications121
Test Pattern122
Line Darkness123
Uniformity123
Skips And Smears123
Background124
Fusing124
Exposure Level124
Lead Edge Registration125
Resolution125
Vertical Magnification125
Copy Defects127
Damaged Media Rap129
Media Handling Problems131
Media Check132
Copier Check133
Cq 1 Uniform Background134
Cq 2 Background Banding/Streaks140
Cq 3 Black Copy146
Cq 4 Blank Copy148
Cq 5 Border Line151
Cq 6 Cold Flow152
Cq 7 Developer Bead Carryover156
Cq 8 Edge Banding157
Cq 9 Length Distortion162
Cq 10 Dry Ink Disturbance165
Cq 11 The Light Copy (Overall)167
The Light Copy (Partial)168
Cq 11 The Light Copy (Partial)173
Cq 12 Localized Deletions175
12 Localized Deletions176
Cq 13 Offsetting178
Offsetting179
Cq 14 Registration180
Cq 15 Residual Image182
15 Residual Image183
Cq 16 Resolution186
Cq 17 Skewed Image187
Skewed Image188
Cq 18 Skips189
Cq 19 Smears191
Smears192
Cq 20 Spots193
Cq 21 Streaks195
Drum195
Cq 22 Unfused Copy202
Cq 23 Wrinkle Deletions204
Cq 24 Trail Edge Deletion205
Cq 25 Developer Bias Rap - 2515206
Cq 25 Developer Bias Rap - 2510209
Cq 26 High Voltage Power Supply Rap214
Cq 27 Exposure Rap218
Cq 28 Offsetting And Residual Image Isolation Rap223
Cq 29 Partial Image Rap224
Repair/Adjustment225
Control Pwb227
High Voltage Power Supply (Hvps)227
Upper Document Feed Rolls228
Lower Document Feed Rolls229
Exposure Lamp230
Lens230
Media Transport Module231
Upper Media Feed Roll232
Lower Media Feed Roll233
Fabric Guide234
Xenographic Module235
Photoreceptor Drum Assembly237
Photoreceptor Drum238
Cleaner Blade240
2510 Developer Module244
2515 Developer Module245
Dispense Arm Return Spring248
2515 Toner Dispense Solenoid249
Developer Material250
Corotron Wires251
Toner Sensor Assembly255
Heat Rod257
Fuser Roll260
Fuser Triac263
2510 Oil Pads264
Oil Dispense Assembly266
Media Deflectors268
Stripper Fingers270
Oil Pads272
Wick274
Oil Dispense Roll Assembly278
Fuser Drive Gear279
Thermistor Assembly280
Motion Sensor281
Timeout Interval To Rest Mode282
Timeout Interval To Saver Mode283
Foreign Accessory Enablement283
Registration284
Cleaner Blade Solenoid Purpose285
Electrostatic Series (Old Type Hvps)286
Electrostatic Series289
Image Density294
Toner Dispense Solenoid296
Fuser Temperature Adjustment297
(2510) Oil Dispense Assembly300
Parts List Section303
Abbreviations304
Subsystem Information304
Symbology305
Electrical Components307
Document Handler309
Optics310
Fabric Guide And Media Feed311
Transfer/Detack Corotron And Transport Drives315
Photoreceptor Drum And Cleaning317
Drum Cooling And Cleaning Blade Solenoid319
Developer Module320
Xerographic Module View322
Fusing View323
Oil Dispenser Assembly325
Covers328
Stands330
Electrical Connectors331
General Procedures/Information335
Diagnostic Tests336
To Enter/Exit The Diagnostic Mode336
Input Diagnostic Test Procedure336
Output Diagnostic Test Procedure337
Output Component Test Indicator337
Special Tests337
Combined Output Diagnostic Test339
Image On Drum (Panic Stop) Procedure339
The De-Toning Procedure339
Oiler Wick Priming340
Photoreceptor Drum Maintenance - Washing341
Photoreceptor Drum Maintenance - Polishing342
Sanding The Heat Roll343
Photoreceptor Cleaning Enhancement Procedure343
Tape Transer (Developer Material Failure) Procedure343
Initialization Of The Fuser Roll345
Specifications348
Installation349
Ground Polarity And Check349
Product Demonstration364
Installation Checklist364
Functional Check364
Removal Procedure - Internal Move Procedure365
Removal And Internal Move Checklist372
Change Tag Index376
Classification Codes382
Plug/Jack Locational Drawing386
Connector Pin Numbering391
Electrical Component Wiring Connections Drawing392
Connector Wiring393