Suzuki Baleno Manual page 119

1. Steering rack
2. Tie rod lock washer
3. Tie rod
1. Wire 3. Clip
2. Rack side case 4. Tie rod
INSTALLATION
1) Install new tie rod lock washer as shown and tie rod to rack.
Align straight part "A" of washer with flat part "B" of rack.
2) Tighten tie rod inside ball to specified torque.
Tightening Torque
(a): 85 N·m (8.5 kg-m, 61.5 Ib-ft)
3) Bend lock washer to tie rod side as shown.
4) Position boot properly in grooves of gear case and tie rod and
clamp it with wire and clip.
Wire should be new and should go around twice and be tight-
ened with its both ends twisted together. The twisted ends
should be bent in the circumferential direction. After this, check
to ensure that boot is free from twist and dent.
5) Install tie rod end lock nut and tie rod end to tie rod. Position lock
nut to marking made in removal.
NOTE:
When tie rod was replaced, measure length "A" on re-
moved tie rod and use it on new replacement tie rod so as
to position lock nut properly.
6) For installation procedures following the above, use Steps 1) to
9) in STEERING GEAR CASE INSTALLATION of this section.
MANUAL RACK AND PINION 3B-7