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Section G
50 - 6
Dismantling and Assembly (cont'd)
Assembly
Before assembly make sure all parts are clean and
serviceable.
1
Fit a new shaft seal 14 if removed. Install the seal as
shown. Press the seal into the housing using a suitable
spacer block and bench press.
Coat the the shaft and ball pockets of rotor 9 and the
2
ball pockets of housing 15 with silicone grease.
3
Insert the three ball bearings 11 into the pockets in the
housing 15. Insert ball spacer 10.
4
Slide rotor 9 through the casting and seat the ball
pockets against the bearings.
5
Position spring 8 over the shaft of rotor 9. Insert the
large diameter end of the spring into hole X in the face
of the housing.
6
Locate the small diameter end of spring 8 around the
outside edge of lever 7 as shown at Y.
7
Fit lever 7. Align the lever to the mark made during
dismantling.
8
Hold the lever against the tension of the spring and fit
washers 6 and 5, and new anti-rotation clip 4. Fit bolt 3
and tighten to 13-16 Nm (9-12 lbf ft).
9
Bend up a tab of the anti-rotation clip that aligns with
one of the flats on the bolt.
10 Fit the new brake pads, refer to Service Procedures -
Parking Brake - Renewing the Brake Pads.
11 Lubricate the O-rings 13 and bushes 12 with silicone
grease. Fit O-rings into the housing and insert mounting
bushes. Wipe off any excess grease.
12 Before fitting the calliper, ensure the lever rotates
smoothly and that the lever side pad 2 returns to the off
position when the lever is released.
13
Refit the brake calliper. Refer to Calliper - Removal
and Replacement.
14
Adjust the parking brake, refer to Service Procedures
- Parking Brake - Adjustment.
Torque Settings
Item
Nm
lbf ft
3
13-16
9-12
9803/3280
Parking Brake
Purchased from www.WorkshopManuals.co.uk
Brakes
X
Section G
Y
50 - 6
A348331
Issue 1
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