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Powershift Gearbox
Component Identification
A
Torque converter
B
Forward/input clutch assembly
C
Reverse clutch assembly
D
Mainshaft assembly
E
Layshaft assembly
F
2/4 wheel drive clutch assembly
G
Torque converter relief valve
H
Oil pressure maintenance valve
J
Transmission oil pump
K
6 speed assembly (if fitted)
L
4WD output yoke
M
Hose connection - to oil cooler
N
Hose connection - from oil cooler
P
Oil strainer
Oil filter
Q
R
Driveshaft (drives machine main hydraulic
pump)
1
Speed sensor
2
Gear drive to reverse unit clutch assembly
3
Transmission oil pressure switch
4
Steering column mounted gear selection switch
5
Solenoid control valves
Gearbox oil cooler
6
www.WorkshopManuals.co.uk
Principle of Operation
The J CB Po w ershif t is an elec t ro - hyd raulic
t ransmission unit . Gear shift ing and d irec t ion
selection are controlled using multi-disc clutch
packs.
Elec t ric ally op erat ed solenoid valves 5 d ivert
p ressurised o il (p ro vid ed b y p um p J) t o t he
selected clutch packs.
A combined lever/swivel switch 4 on the steering
column actuates both gear ratio and direction
solenoids.
The Powershift unit consists of a torque converter
A, forward c lut c h assemb ly B, reverse c lut c h
assemb ly C, layshaft assemb ly E, mainshaft
assembly D, 2/4 wheel drive clutch assembly F.
6 speed gearboxes incorporate a '6 speed' shaft
and clutch assembly K.
The forward clutch assembly B is driven by the
torque converter A. The reverse clutch assembly C
is permanently driven via constant meshing of spur
gears 2. On 6 sp eed gearb oxes t he 6 sp eed
assembly is also driven via meshing gears 2.
Driveshaft R is permanently driven by the engine
and runs through the hollow forward/reverse unit
shaft to the back of the gearbox. The shaft (R)
d rives t he g earb o x m o unt ed m ac hine m ain
hydraulic pump.
Strainer P and filter Q are used to prevent potential
system contamination by filtering dirt particles.
Gearbox oil is cooled by an air blast cooler 6. The
cooler is part of the front mounted machine 'cooling
pack'.
Purchased from www.WorkshopManuals.co.uk
6
A401330
4
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