jcb 4CX Pilingmaster Operator's Manual
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jcb 4CX Pilingmaster Operator's Manual

jcb 4CX Pilingmaster Operator's Manual

Backhoe loader
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OPERATOR'S MANUAL
BACKHOE LOADER
4CX Pilingmaster
EN - 9831/3050 ISSUE 3 - 03/2018
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

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  • Page 1 OPERATOR'S MANUAL BACKHOE LOADER 4CX Pilingmaster EN - 9831/3050 ISSUE 3 - 03/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
  • Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
  • Page 3 Notes: 9831/3050-3 Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................1 Location of Manual ..........................1 Safety Safety - Yours and Others ........................
  • Page 5 Table of Contents Four Wheel Drive Selector ......................... 25 Smooth Ride System (SRS) ....................... 25 Smooth Ride System with Hose Burst Check Valve ................25 Beacon ..............................25 Air-Conditioning ........................... 26 Window Heater ........................... 26 Loader Quickhitch ..........................26 High Exhaust System Temperature (HEST) ..................26 Rear Window Wiper ..........................
  • Page 6 Table of Contents Preparing for Travel General ..............................57 Preparing for Road Travel ........................58 Preparing for Worksite Travel ......................61 Beacon ..............................62 Safety Equipment Boom Lock ............................63 Slew Lock ............................63 Drive Controls Steering Wheel ........................... 65 Steering Column ..........................
  • Page 7 Table of Contents Face Level Fan ..........................141 Extreme Cold Climate Heater General .............................. 142 Power Sockets Auxiliary Power Socket ........................149 Radio General .............................. 150 Fire Extinguisher General .............................. 151 Moving a Disabled Machine Getting the Machine Unstuck ......................152 Jump-Starting the Engine .........................
  • Page 8 Put into Storage ..........................193 During Storage ..........................194 Take out of Storage .......................... 194 Security General .............................. 195 JCB Plantguard ..........................195 Construction Equipment Security and Registration Scheme (CESAR) ..........195 LiveLink ............................. 195 Maintenance Introduction General .............................. 197 Owner/Operator Support ........................
  • Page 9 Table of Contents Body and Framework General ............................. 222 Kingpost ............................224 Loader Arm General ............................. 225 Piling Arm Check (Condition) ..........................226 Lubricate ............................231 Stabilisers Wear Pads ............................239 Operator Station General ............................. 241 Operator Protective Structure ......................241 Seat ..............................
  • Page 10 Table of Contents Electrical System General ............................. 271 Battery ............................... 273 Battery Isolator ..........................274 Fuses ..............................274 Relays ............................... 278 Window Washer Check (Level) ............................ 282 Technical Data Static Dimensions Dimensions ............................283 Weights ............................. 283 Visibility Diagrams ..........................284 Performance Dimensions Loader Arm Dimensions and Performance ..................

  • Page 11: Acronyms Glossary

    Table of Contents Acronyms Glossary Two Wheel Drive Two Wheel Steer Four Wheel Drive Four Wheel Steer All Wheel Steer CESAR Construction Equipment Security and Registration Dosing Control Unit Diesel Exhaust Fluid Electronic Control Unit EHTMA European Hydraulic Tool Manufacturers Association ESOS Engine Shut-Off Solenoid FEAD...

  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.
  • Page 13 Introduction About this Manual Figure 2. A Manual location B Seat 9831/3050-3...

  • Page 14: Safety

    If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.

  • Page 15: General Safety

    Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/3050-3...

  • Page 16: Clothing And Personal Protective Equipment (Ppe)

    Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
  • Page 17 Notes: 9831/3050-3...

  • Page 18: About The Product

    Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.

  • Page 19: Description

    For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.

  • Page 20: Main Component Locations

    About the Product Description Figure 4. A 5,057 mm B 4,476 mm C 1,000 mm Main Component Locations 9831/3050-3...
  • Page 21 About the Product Description Figure 5. 9831/3050-3...
  • Page 22 About the Product Description Figure 6. A ROPS (Roll-Over Protective Structure)/FOPS B Shovel (Falling Object Protective Structure) cab C Fuel tank D Kingpost E Drivehead ( 100 mm square) F Internal kelly bars G Kelly bar H Kelly bar guide J Rotary drivehead K Motor (x3) L Pulley...

  • Page 23: Product And Component Identification

    Either get a replacement identification plate from your JCB dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered.

  • Page 24: Axle

    About the Product Product and Component Identification Figure 8. A Engine data label B Stamp - cylinder block C Engine data label - cylinder block D Engine data label - rocker cover E Engine identification number F Injector codes label - rocker cover The data label includes the engine identification number.
  • Page 25 About the Product Product and Component Identification Front Axle Figure 9. A Front axle data plate 9831/3050-3...

  • Page 26: Gearbox

    If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information contact your JCB dealer. The FOPS is installed with a data plate. The data plate indicates what level protection the structure provides.
  • Page 27 About the Product Product and Component Identification • Level II Impact Protection- impact strength for protection from heavy falling objects (e.g. trees, rocks) for machines involved in site clearing, overhead demolition or forestry. Figure 12. A ROPS/FOPS data plate 9831/3050-3...

  • Page 28: Safety Labels

    Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 13.
  • Page 29 About the Product Safety Labels Figure 14. 332/P7135 817/70014 817/70018 817/70014 817/70112 Table 6. Safety Labels Item Part No. Description Qty. 332/P7131 Pressure hazard. Read the Service Manual. 332/P4679 Warning. Severing of hands and fingers. Keep clear of/do not reach into rotating parts.
  • Page 30 About the Product Safety Labels Item Part No. Description Qty. 332/X4855 Warning. Do not use as a step. 320/06721 Pressure hazard. Stop the engine, remove the starter key and consult the Service Manual before you complete any service or maintenance work. 333/A5556 Entanglement hazard.

  • Page 31: Operator Station Component Locations

    This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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