jcb 150T Operator's Manual

Skidsteer loader
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OPERATOR'S MANUAL
SKIDSTEER LOADER
150T, 155, 175, 210, 210T, 215, 215T
EN - 9831/5450 ISSUE 1 - 01/2018
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

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Table of Contents
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Summary of Contents for jcb 150T

  • Page 1 OPERATOR'S MANUAL SKIDSTEER LOADER 150T, 155, 175, 210, 210T, 215, 215T EN - 9831/5450 ISSUE 1 - 01/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
  • Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
  • Page 3 Notes: 9831/5450-1 Find manuals at https://best-manuals.com...
  • Page 4: Table Of Contents

    Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................
  • Page 5 Table of Contents Entering and Leaving the Operator Station General ..............................28 Emergency Exit ........................... 29 Doors Operator Door ............................. 32 Windows Front Window ............................34 Side Window ............................34 Battery Isolator General ..............................36 Before Starting the Engine General ..............................37 Operator Seat General ..............................
  • Page 6 Table of Contents Auxiliary Circuit Controls ........................89 Working with the Lift Arm General ..............................91 Fork Ratings ............................91 Filling the Shovel ..........................96 Loading a Truck ..........................97 Counterweights ........................... 97 Heating, Ventilating and Air-Conditioning (HVAC) General ..............................99 Air-Conditioning Controls ........................
  • Page 7 Put into Storage ..........................154 During Storage ..........................154 Take out of Storage .......................... 155 Security General .............................. 156 JCB Plantguard ..........................156 Construction Equipment Security and Registration Scheme (CESAR) ..........156 LiveLink ............................. 156 Maintenance Introduction General .............................. 157 Owner/Operator Support ........................
  • Page 8 Table of Contents Lubrication General .............................. 185 Preparation ............................185 Attachments General ............................. 186 Body and Framework General ............................. 187 Pivot Pins ............................188 Operator Station General ............................. 190 Operator Protective Structure ......................190 Seat ..............................191 Seat Belt ............................191 Controls .............................
  • Page 9 Table of Contents Fuses ..............................219 Relays ............................... 220 Window Washer ..........................222 Miscellaneous Fire Extinguisher ..........................223 Technical Data Static Dimensions General .............................. 225 Dimensions ............................225 Weights ............................. 229 Performance Dimensions General .............................. 231 Driving Performance ......................... 233 Noise Emissions General ..............................
  • Page 10: Acronyms Glossary

    Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit ESOS Engine Shut-Off Solenoid FEAD Front End Accessory Drive FOPS Falling Object Protective Structure Hydrofluorocarbon HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode Polyalkyline Glycol...
  • Page 11 Notes: viii 9831/5450-1 viii...
  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.
  • Page 13: Cross References

    Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2).
  • Page 14: Safety

    If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.
  • Page 15: General Safety

    Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/5450-1...
  • Page 16: Clothing And Personal Protective Equipment (Ppe)

    Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
  • Page 17 Notes: 9831/5450-1...
  • Page 18: About The Product

    Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.
  • Page 19: Description

    For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.
  • Page 20: Main Component Locations

    About the Product Description Main Component Locations The illustration shows a typical machine model. Your machine may look different from the one shown. Figure 5. 1 ROPS/FOPS cab 2 Fuel tank filler point 3 Lift arm/boom 4 Front working lights 5 Quickhitch 6 Rubber tracks 7 Engine top cover...
  • Page 21: Product And Component Identification

    Table 2. Explanation of the PIN Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. GE0 = USA Build 4 to 6 Machine type. For example, 260 = 260 7 to 8 Machine model. For example, W = Wheeled T = Tracked V = Vertical Lift R = Radial Lift Generated Check Letter.
  • Page 22: Operator Protective Structure

    About the Product Product and Component Identification Figure 7. A Emission data label B Engine identification label The emission data label and engine identification labels are also duplicated behind the engine compartment cover for ease of reference. Figure 8. A Emission data label B Engine identification label Operator Protective Structure WARNING You could be killed or seriously injured if you operate a machine with a damaged or missing...
  • Page 23 If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides.
  • Page 24: Safety Labels

    Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification The illustration shows a typical machine model.
  • Page 25 About the Product Safety Labels Figure 11. Table 3. Safety Labels Item Part No. Description Qty. 334/P0307 (Combination label) Crush hazard. Wear seat belt. 332/L8248 Noise warning. Wear ear protection. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70104 Crushing of whole body.
  • Page 26 About the Product Safety Labels Item Part No. Description Qty. 332/P7181 Crushing of whole body. Attach/use the support or prop to lockout for service, maintenance or any access. 332/P7131 Pressure hazard. Read the Service Manual. 817/70004 Warning. Burns to fingers and hands. Stay a safe distance away. 332/L7456 Flying debris warning.
  • Page 27: Operator Station

    About the Product Operator Station Operator Station Component Locations Figure 12. A Left armrest (contains 12V accessory socket), B Right interlock bar,Refer to: Safety Equipment Refer to: Safety Equipment (Page 54). (Page 54). C Left joystick control lever, Refer to: Drive D Right joystick control Lever, Refer to: Operating Controls (Page 56).
  • Page 28: Interior Switches

    About the Product Interior Switches Interior Switches Ignition Switch CAUTION If any of the audible/visual warnings operate while the engine is running, stop the engine as soon as it is safe to do so and rectify the fault. Refer to: Instruments (Page 64). Key Start (Standard) The ignition switch is operated by an ignition key.
  • Page 29: Cab Interior Light

    About the Product Interior Switches Cab Interior Light Turn on the ignition. Refer to: Interior Switches (Page 17). Press either end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off. Figure 14.
  • Page 30: Console Switches

    About the Product Console Switches Console Switches Window Wipers Three position rocker switch. The switch functions operate when the ignition switch is in the on position. The wiper will self-park when switched off. Position : 1 = Off Position : 2 = On Position : 3 = Washer on (if installed) 9831/5450-1...
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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