Sharp IV-S33M Manuals

Table of Contents

• • 3

    Software Version
  • 6

    Table of Contents

• 12

  Chapter 1: Setting and Operating Outline

  • 12

    Setting and Operating Procedures
  • 13

    Method for Selecting the Menu Configuration
    • 13

      When Power Is First Turned ON After the Machine Is Delivered
    • 14

      Changing the Screen From the Standard Menus to the Simplified Menus Configuration
    • 14

      Changing From the Simplified Menus to the Standard Menus Configuration
  • 15

    Screen Specifications
    • 15

      Operation (Run) Screen
      • 15

        MAIN OPS MENU Screen
      • 16

        Menu Bar
      • 18

        NG Image Display Screen (IV-S32M/S33M)
    • 19

      Menu Configuration
    • 20

      Configuration of the Setting Conditions
  • 21

    Setting the Measurement Programs
  • 23

    Common Operations for Each Menu
    • 23

      Operations to Return to the MAIN OPS MENU
    • 23

      Saving Data
    • 24

      Lock the Menu Display
  • 25

    Power ON Setting Menu
    • 25

      Operations Menu Lock
    • 26

      Change the Japanese or English Display Mode
  • 27

    Remote Key Pad and Specifications
  • 28

    Register and Display NG Images
    • 28

      How to Register NG Images (IV-S32M/S33M)
    • 29

      How to Display NG Images
    • 33

      Initializing the NG Images (IV-S32M/S33M)
  • 34

    Operation Flow
    • 34

      Power ON and Main Loop Processing
    • 36

      Operation Flow After the Measurement Start Input Is Turned ON
  • 39

    Table of Controller Functions

• 41

  Chapter 2: Setting the Operating and System Conditions

  • 41

    Setting the Operating Conditions
    • 43

      Monitor Output
      • 43

        Monitor Output Switching By Key Presses
      • 44

        Output Monitor Switching By Parallel Input
    • 45

      Image Capture
    • 46

      Message Display
    • 47

      Pattern Display
    • 48

      Binary Image Display
    • 49

      Θ Angle Correction Image Display
    • 50

      Operation Menu Display
    • 51

      Through Display
    • 52

      Extension Functions
      • 52

        Extension Function 1 (Crosshair Cursor Display, Manual Measurements)
      • 53

        Extension Function 2 (Crosshair Cursor Display)
  • 54

    Setting the System Conditions
    • 54

      Manually Setting the Object Type
    • 55

      Total Initialization, RAM Initialization, and NG Image Initialization
    • 56

      Self-Diagnosis
      • 56

        Diagnostic Items and Methods
      • 56

        Operating Procedure
    • 57

      Setting the System Time
    • 58

      Gain/Offset Adjustment
  • 59

    Camera Settings
    • 60

      Image Capture Mode
    • 61

      Camera Synchronization

• 63

  Chapter 3 : Setting Measurement Conditions

  • 63

    Outline
  • 65

    Shared Settings
    • 65

      Camera Selection
    • 66

      Window Shape Selection and Settings
      • 66

        A Rectangular Window
      • 67

        Horizontal/Vertical Lines
      • 68

        Circle Window
      • 68

        Elliptical Window
    • 69

      Image Settings
      • 69

        Gray Scale Processing (Pixel Contraction and Detection Precision)
      • 70

        Threshold Value Setting
      • 70

        Setting Window Boundaries (Enable/Disable)
      • 71

        Object Identification and Numbering Function (Labeling)
      • 71

        Binary Processing (Fixed/Threshold Value Correction)
      • 72

        Space Filter
      • 73

        The Expansion/Contraction Method of Eliminating Noise in Binary Images
      • 74

        Edge Detection
      • 75

        Artifact Processing
      • 76

        Gray Level Change
      • 77

        Contrast Search in the Reference Image
    • 78

      Evaluation Conditions
    • 79

      Image Pre-Processing
      • 80

        Shading Correction
      • 81

        Binary Image Mask
      • 85

        Comparative Calculations Between Images
    • 88

      Position Correction
      • 88

        Correction Details
      • 89

        Operation Setting Details
      • 90

        Correction Example
    • 92

      Title Registration
  • 93

    Input & Output / System Settings
    • 93

      Illuminance (Light Level) Monitor
      • 93

        Purpose
      • 93

        Applications
      • 93

        Setting Procedure
    • 95

      Setting the Shutter Speed
      • 96

        Copying
      • 97

        Initialize the Measurement Conditions for Each Type
      • 98

        NG Image Registration (IV-S32M/S33M)
      • 99

        Halt On NG Measurement
      • 100

        Window Group Move

• 101

  Chapter 4: Positional Deviation Measurement

  • 105

    Positional Deviation Measurement

• 109

  Chapter 5: Degree of Match Inspection

  • 111

    Degree of Match Inspection

• 113

  Chapter 6: Lead Inspection

• 117

  Chapter 7: BGA/CSP Inspection

• 123

  Chapter 8: Area Measurement By Binary Conversion

• 130

  Chapter 9: Object Counting By Binary Conversion

• 135

  Chapter 10: Object Identification By Binary Conversion

  • 136

    Object Identification By Binary Conversion

• 140

  Chapter 11: Existence Inspection By Point Measurement

• 145

  Chapter 12: Multiple Positional Measurements

• 151

  Chapter 13: Multiple Degree of Match Inspection

• 155

  Chapter 14: Distance and Angle Measurement

• 161

  Chapter 15 Numerical Calculations

  • 162

    The Individual Numerical Calculations for Each Measuring Program
    • 162

      The Setting Details
    • 164

      Types and Number of Styles of Entered for Each Measurement Program
    • 166

      Display Lists On the [NUMERICA CALC] Menu
    • 170

      Final Numerical Calculations
    • 172

      Setting Examples

• 177

  Chapter 16: PC Function

  • 177

    Operation Cycle
    • 178

      Power ON Sequence
    • 178

      PC Scan Cycle
      • 178

        Input Refresh
      • 178

        Ladder Circuit Calculation (Final Output Conditions)
      • 178

        Output Refresh
      • 178

        Measurement Processing Cycle
    • 179

      Ladder Circuit Program Creation
      • 179

        Procedure for Creating Measurement Output Condition and a Ladder Circuit
      • 187

        Procedure for Creating the Final Output Conditions in a Ladder Circuit
    • 193

      Program Examples (Shape and Positional Deviation Inspection)
    • 194

      Examples of a Final Output Conditions Ladder Circuit
      • 195

        PC Monitor Screen

• 196

  Chapter 17: Setting the Input/Output Conditions

  • 196

    Outline
    • 196

      When You Want to Select "PARALLEL + SERIAL + USB" On the "MEAS INP I/F"Line
    • 198

      When You Want to Select the "CCD-TRIG" On the "MEAS INP I/F" Line
    • 199

      Measurement Start Input and Result Output Settings
      • 200

        Measurement Start Input = Parallel, Object Type Change = Parallel, Result Output = Parallel
      • 201

        Measurement Start Input = Parallel, Object Type Change = Parallel, Result Output = Computer Iink/Parallel
      • 202

        Measurement Start Input = Parallel, Object Type Change = Parallel, Result Output = General Purpose Serial/Parallel
      • 203

        Measurement Start Input = General-Purpose Serial, Object Type Change = General-Purpose Serial, Result Output = General-Purpose Serial/Parallel
      • 204

        Measurement Start Input = CCD Trigger, Start Sampling = Parallel, Object Type Change = Parallel, Result Output = Parallel
      • 205

        Measurement Start Input = CCD Trigger, Start Sampling = Parallel, Object Type Change = Parallel, Result Output = Computer Link/Parallel
      • 206

        Measurement Start Input = CCD Trigger, Start Sampling = Parallel, Object Type Change = Parallel, Result Output = General Purpose Serial/Parallel
      • 207

        Measurement Start Input = CCD Trigger, Start Sampling, Object Type Change = General Purpose Serial, Result Output = General Purpose Serial/Parallel
        • 207

          Result Output = Parallel
        • 210

          Measurement Start Input = CCD Trigger, Start Sampling = Auto, Object Type Change = General Purpose Serial, Result Output = General Purpose Serial/Parallel
      • 212

        CCD Trigger
        • 212

          Outline
        • 212

          Setting Procedure
      • 214

        Setting for Serial Communications
      • 215

        Computer Link
      • 216

        Output Block Assignment (Computer Link Output and General Purpose Serial Output)
        • 216

          Data in Specified Blocks
          • 216

            In the Case of a Computer Link
          • 217

            When the Measurement Is Started By a CCD Trigger or a Parallel I/F Signal and the Results Are Output By a General Purpose Serial I/F Signal
        • 218

          Setting (Operating) Procedure
      • 218

        Setting the Data Output
        • 218

          Select "ANY" for the Serial Output
        • 218

          Select "YES" or "NO" for Output Data

• 220

  Chapter 18: Communication (General Purpose Serial Interface)

  • 222

    Data Flow
    • 222

      Measurement Execution 1: Command Codes 10, 11, or 12
    • 222

      Measurement Execution 2: Response Processing for Command 11
    • 223

      Measurement Execution 3: Command 14
    • 223

      Processing Other Than Measurement Execution Processing
  • 224

    Communication Format
  • 226

    Processing Functions
    • 226

      Measurement Execution Functions
    • 228

      Result Reading
    • 231

      Setting, Initialization, and Diagnosis of the Operation Screen
    • 235

      Setting Numerical Date of the Any Output Measuring

• 237

  Chapter 19 : Computer Link

  • 237

    Compatible Models
  • 238

    Data Flow
  • 239

    Register Setting
    • 241

      Measurement Data Blocks
      • 241

        Number of Blocks
      • 242

        Contents of the Measurement Result Block (For Each Measurement Function)
      • 242

        Positional Deviation Measurement
      • 243

        Degree of Match Inspection
      • 243

        Lead Inspection
      • 244

        BGA/CSP Inspection
      • 244

        Area Measurement By Binary Conversion
      • 244

        Counting Quantities By Binary Conversion
      • 245

        Object Identification By Binary Conversion
      • 248

        Point Measurement
      • 250

        Multiple Position Measurement
      • 250

        Multiple Degree of Mach Inspections
      • 251

        Distance and Angle Measurement
      • 252

        Final Numeric Calculation Result
    • 253

      Specifications for Any Output Data
  • 256

    Interface
    • 257

      Connection with a Sharp PC
    • 257

      Module Setting
    • 259

      Using Memory
    • 260

      Connections
    • 263

      Connection with a Mitsubishi PC
    • 263

      Module Setting
    • 264

      Using Memory
    • 265

      Connections
    • 266

      Connection with an OMRON PC
    • 266

      Module Setting
    • 267

      Connections
    • 267

      Using Memory
    • 268

      Data Flow
    • 268

      Program Examples
      • 269

        Flow Chart
      • 270

        Program
      • 271

        Timing Chart
      • 272

        Symptoms and Checks
      • 273

        Troubleshooting
      • 274

        Causes of Termination Codes (When an Error Occurs) and Remedies
      • 277

        Checks
      • 277

        Maintenance
      • 277

        Operation Check
      • 277

        When Measurement Errors And/Or Evaluation Errors Occur Frequently, Check:

• 278

  Chapter 20 : Troubleshooting

  • 278

    Alphabetical Index