EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Manuals

Manuals and User Guides for EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE. We have 4 EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE manuals available for free PDF download: Operating Instructions Manual

EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (75 pages)

Brand: EWM | Category: Other | Size: 5 MB

Table of Contents
3
Contents
3
Safety Instructions
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
General
7
Transport and Installation
11
Ambient Conditions
12
In Operation
12
Transport and Storage
12
Intended Use
13
Applications
13
TIG Hot Wire Welding
13
TIG Cold Wire Welding
13
Use and Operation Solely with the Following Machines
13
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
14
Calibration/Validation
14
Machine Description - Quick Overview
15
System Overview
15
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Machine Control - Concealed Operating Elements
22
Operating Elements in the Machine
23
Design and Function
24
General
24
Machine Cooling
25
Workpiece Lead, General
25
Notes on the Installation of Welding Current Leads
26
Installation
28
Protective Flap, Welding Machine Control
28
TIG Hot Wire Welding
29
Legend
30
Mains Connection
31
Mains Configuration
31
Welding Torch Cooling System
32
List of Coolants
32
Maximal Hose Package Length
32
Intermediate Hose Package Connection
33
Control Cable Pin Configuration
34
Connection for Workpiece Lead
35
Welding Torch Connection
36
Control Cable Pin Configuration
37
Wire Feed
38
Open the Protective Flap of the Wire Feeder
38
Inserting the Wire Spool
38
Changing the Wire Feed Rollers
39
Inching the Wire Electrode
40
Spool Brake Setting
42
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
43
Connecting the Shielding Gas Supply
43
Gas Test
44
Configuring the Welding Machine for Mechanical Arc Fusion Welding
45
Function Sequences/Operating Modes
45
Explanation of Symbols
45
Non-Latched Manual
46
Latched Manual
47
Non-Latched Automatic
48
Latched Automatic
49
TIG Tacking
50
Superpuls
51
Selection and Adjustment
52
Menus and Sub-Menus on the Machine Control
53
Direct Menus (Direct Access to Parameters)
53
Expert Menu
53
Protecting Welding Parameters from Unauthorised Access
54
Welding Torch Holder
55
Maintenance, Care and Disposal
56
General
56
Maintenance Work, Intervals
56
Daily Maintenance Tasks
56
Visual Inspection
56
Functional Test
56
Monthly Maintenance Tasks
57
Visual Inspection
57
Functional Test
57
Annual Test (Inspection and Testing During Operation)
57
Disposing of Equipment
57
Manufacturer's Declaration to the End User
57
Meeting the Requirements of Rohs
57
Rectifying Faults
58
Checklist for Rectifying Faults
58
Error Messages
60
Resetting Welding Parameters to the Factory Settings
60
Vent Coolant Circuit
61
Technical Data
62
Tigspeed Continuous Drive 45 Hotwire
62
Accessories
63
Options
63
General Accessories
63
Replaceable Parts
64
Wire Feed Rollers
64
Wire Feed Rollers for Steel Wire
64
Wire Feed Rollers for Aluminium Wire
64
Conversion Sets
65
Setting Instructions
66
Continuous TIG Hot Wire Welding
67
Continuous TIG Hot Wire Welding
68
TIG Cold Wire Welding with Superpuls
69
TIG Hot Wire Welding with Superpuls
70
Continuous TIG Hot Wire Welding
71
Continuous TIG Hot Wire Welding
72
TIG Cold Wire Welding with Superpuls
73
TIG Hot Wire Welding with Superpuls
74
Overview of EWM Branches
75

EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (73 pages)

Wire feed unit

Brand: EWM | Category: Welding Accessories | Size: 3 MB

1 Contents

3
- Table of Contents
  3
2 For Your Safety

6
3 Intended Use

14
4 Machine Description - Quick Overview

16
- Front View
  16
- Rear View
  18
- Machine Control - Operating Elements
  20
  - Machine Control - Concealed Operating Elements
    22
  - Operating Elements in the Machine
    23
- Connection Plan
  24
  - Legend
    25
5 Design and Function

26
- Transport and Installation
  26
  - Protective Flap, Welding Machine Control
    26
  - Ambient Conditions
    27
    
    In Operation
    27
    
    Transport and Storage
    27
  - Machine Cooling
    27
  - Workpiece Lead, General
    27
  - Notes on the Installation of Welding Current Leads
    28
  - Stray Welding Currents
    29
  - Mains Connection
    30
    
    Mains Configuration
    30
  - Welding Torch Cooling System
    30
    
    Permitted Torch Coolant
    31
    
    Maximal Hose Package Length
    31
  - Intermediate Hose Package Connection
    32
    
    Intermediate Hose Package Strain Relief
    33
    
    Locking the Strain Relief
    34
    
    Control Cable Pin Configuration
    34
  - Connection for Workpiece Lead
    35
  - Welding Torch Connection
    36
    
    Control Cable Pin Configuration
    37
  - Wire Feed
    38
    
    Inserting the Wire Spool
    38
    
    Changing the Wire Feed Rollers
    39
    
    Inching the Wire Electrode
    39
    
    Spool Brake Setting
    41
  - Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
    41
    
    Connecting the Shielding Gas Supply
    41
    
    Shielding Gas Volume Settings
    42
    
    Gas Test
    43
    
    Purge Hose Package
    43
  - Configuring the Welding Machine for Mechanical Arc Fusion Welding
    43
    
    Selection and Adjustment
    44
    
    Superpuls
    45
  - Operating Modes (Functional Sequences)
    46
    
    Explanation of Symbols
    46
    
    Non-Latched Manual
    47
    
    Latched Manual
    48
    
    Non-Latched Automatic
    49
    
    Latched Automatic
    50
    
    Tack Welding
    51
- Menus and Sub-Menus on the Machine Control
  52
  - Direct Menus (Direct Access to Parameters)
    52
  - Expert Menu
    52
- Access Control
  52
- Welding Torch Holder
  53
6 Maintenance, Care and Disposal

54
- General
  54
  - Cleaning
    54
  - Dirt Filter
    54
- Maintenance Work, Intervals
  55
- Disposing of Equipment
  56
7 Rectifying Faults

57
8 Technical Data

61
- Tigspeed Continuous Drive 45 Hotwire
  61
9 Accessories

63
- Options
  63
- General Accessories
  63
10 Replaceable Parts

64
- Wire Feed Rollers
  64
11 Appendix

65
- Setting Instructions
  65
- Searching for a Dealer
  73

EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (67 pages)

Wire feed unit

Brand: EWM | Category: Welding Accessories | Size: 3 MB

Table of Contents
3
Contents
3
For Your Safety
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
Part of the Complete Documentation
8
Safety Instructions
9
Transport and Installation
13
Intended Use
14
Use and Operation Solely with the Following Machines
14
Applications
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Machine Control - Concealed Operating Elements
22
Operating Elements in the Machine
23
Connection Plan
24
Legend
25
Design and Function
26
Transport and Installation
26
Protective Flap, Welding Machine Control
26
Ambient Conditions
27
In Operation
27
Transport and Storage
27
Machine Cooling
27
Workpiece Lead, General
27
Notes on the Installation of Welding Current Leads
28
Stray Welding Currents
29
Mains Connection
30
Mains Configuration
30
Welding Torch Cooling System
30
Permitted Torch Coolant
31
Maximal Hose Package Length
31
Intermediate Hose Package Connection
32
Intermediate Hose Package Strain Relief
33
Locking the Strain Relief
34
Control Cable Pin Configuration
34
Welding Torch Connection
35
Control Cable Pin Configuration
36
Wire Feed
37
Inserting the Wire Spool
37
Changing the Wire Feed Rollers
38
Inching the Wire Electrode
38
Spool Brake Setting
39
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
40
Connecting the Shielding Gas Supply
40
Shielding Gas Volume Settings
41
Gas Test
42
Purge Hose Package
42
Configuring the Welding Machine for Mechanical Arc Fusion Welding
42
Selection and Adjustment
43
Superpuls
44
Operating Modes (Functional Sequences)
45
Explanation of Symbols
45
Non-Latched Manual
46
Latched Manual
47
Non-Latched Automatic
48
Latched Automatic
49
Tack Welding
50
Menus and Sub-Menus on the Machine Control
51
Direct Menus (Direct Access to Parameters)
51
Expert Menu
51
Access Control
51
Welding Torch Holder
52
Maintenance, Care and Disposal
53
General
53
Cleaning
53
Dirt Filter
53
Maintenance Work, Intervals
54
Daily Maintenance Tasks
54
Monthly Maintenance Tasks
54
Annual Test (Inspection and Testing During Operation)
54
Disposing of Equipment
55
Rectifying Faults
56
Checklist for Rectifying Faults
56
Error Messages
57
Resetting Welding Parameters to the Factory Settings
58
Vent Coolant Circuit
59
Technical Data
60
Tigspeed Continuous Drive 45 Coldwire
60
Accessories
61
Options
61
General Accessories
61
Replaceable Parts
62
Wire Feed Rollers
62
Wire Feed Rollers for Steel Wire
62
Conversion Kit
62
Wire Feed Rollers for Aluminium Wire
62
Wire Feed Rollers for Cored Wire
62
Appendix
63
Setting Instructions
63
Continuous TIG Cold Wire Welding
64
Superpuls TIG Cold Wire Welding
65
Continuous TIG Cold Wire Welding
65
Superpuls TIG Cold Wire Welding
66
Searching for a Dealer
67

EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (57 pages)

Wire feed unit

Brand: EWM | Category: Welding System | Size: 3 MB

Operating Instructions
1
Wire Feed Unit
1
General Instructions
2
For Your Safety
5
Explanation of Icons
6
Part of the Complete Documentation
7
Intended Use
8
Machine Description – Quick Overview
9
Rear View
10
Machine Control – Operating Elements
11
Machine Control – Concealed Operating Elements
12
Operating Elements in the Machine
13
Design and Function
14
In Operation
15
Notes on the Installation of Welding Current Leads
16
Stray Welding Currents
17
TIG Cold Wire Welding
18
Mains Connection
19
Welding Torch Cooling System
20
Intermediate Hose Package Connection
21
Control Cable Pin Configuration
22
Control Cable Pin Configuration
23
Open the Protective Flap of the Wire Feeder
24
Inching the Wire Electrode
25
Spool Brake Setting
26
Shielding Gas Volume Settings
28
Gas Test
29
Selection and Adjustment
30
Superpuls
31
Operating Modes (Functional Sequences)
32
Non-Latched Manual
33
Latched Manual
34
Non-Latched Automatic
35
Latched Automatic
36
TIG Tacking
37
Menus and Sub-Menus on the Machine Control
38
Welding Torch Holder
39
Maintenance, Care and Disposal
40
Maintenance Work, Intervals
41
Disposing of Equipment
42
Rectifying Faults
43
Error Messages
44
Resetting Welding Parameters to the Factory Settings
45
Vent Coolant Circuit
46
Technical Data
47
Accessories
48
Replaceable Parts
49
Appendix A
51
Superpuls TIG Cold Wire Welding
52
Continuous TIG Cold Wire Welding
53
Superpuls TIG Cold Wire Welding
54
Appendix B
56

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EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (75 pages)

Table of Contents

EWM TIGSPEED OSCILLATION DRIVE 45 COLDWIRE Operating Instructions Manual (73 pages)

Table of Contents

1 Contents

2 For Your Safety

3 Intended Use

4 Machine Description - Quick Overview

5 Design and Function

6 Maintenance, Care and Disposal

7 Rectifying Faults

8 Technical Data

9 Accessories

10 Replaceable Parts

11 Appendix

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