Table Of Contents; Contents - EWM tigSpeed continuous drive 45 coldwire Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 Part of the complete documentation .............................................................................................. 8
2.4 Safety instructions .......................................................................................................................... 9
2.5 Transport and installation ............................................................................................................ 13
3 Intended use ......................................................................................................................................... 14
3.1 Use and operation solely with the following machines ................................................................ 14
3.2 Applications .................................................................................................................................. 14
3.3 Documents which also apply ....................................................................................................... 15
3.3.1
3.3.2
3.3.3
3.3.4
4 Machine description - quick overview .............................................................................................. 16
4.1 Front view .................................................................................................................................... 16
4.2 Rear view ..................................................................................................................................... 18
Machine control - Operating elements ........................................................................................ 20
4.3
4.3.1
4.3.2
4.4 Connection plan ........................................................................................................................... 24
4.4.1
5 Design and function ............................................................................................................................. 26
5.1 Transport and installation ............................................................................................................ 26
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.1.14
5.1.15
5.1.16
099-000237-EW501
25.04.2019
Warranty ....................................................................................................................... 15
Declaration of Conformity ............................................................................................. 15
Service documents (spare parts and circuit diagrams) ................................................ 15
Calibration/Validation ................................................................................................... 15
Machine control - Concealed operating elements ....................................................... 22
Operating elements in the machine .............................................................................. 23
Legend .......................................................................................................................... 25
Protective flap, welding machine control ...................................................................... 26
Ambient conditions ....................................................................................................... 27
5.1.2.1 In operation ................................................................................................... 27
5.1.2.2 Transport and storage ................................................................................... 27
Machine cooling ............................................................................................................ 27
Workpiece lead, general ............................................................................................... 27
Notes on the installation of welding current leads ........................................................ 28
Stray welding currents .................................................................................................. 29
Mains connection .......................................................................................................... 30
5.1.7.1 Mains configuration ....................................................................................... 30
Welding torch cooling system ....................................................................................... 30
5.1.8.1 Permitted torch coolant ................................................................................. 31
5.1.8.2 Maximal hose package length ...................................................................... 31
Intermediate hose package connection ....................................................................... 32
5.1.9.1 Intermediate hose package strain relief ........................................................ 33
5.1.9.2 Locking the strain relief ................................................................................. 34
5.1.9.3 Control cable pin configuration ..................................................................... 34
Welding torch connection ............................................................................................. 35
5.1.10.1 Control cable pin configuration ..................................................................... 36
Wire feed ...................................................................................................................... 37
5.1.11.1 Inserting the wire spool ................................................................................. 37
5.1.11.2 Changing the wire feed rollers ...................................................................... 38
5.1.11.3 Inching the wire electrode ............................................................................. 38
5.1.11.4 Spool brake setting ....................................................................................... 39
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 40
5.1.12.1 Connecting the shielding gas supply ............................................................ 40
Shielding gas volume settings ...................................................................................... 41
5.1.13.1 Gas test ......................................................................................................... 42
5.1.13.2 Purge hose package ..................................................................................... 42
Configuring the welding machine for mechanical arc fusion welding ........................... 42
Selection and adjustment ............................................................................................. 43
5.1.15.1 superPuls ...................................................................................................... 44
Operating modes (functional sequences) .................................................................... 45
Notes on the use of these operating instructions
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