Danfoss VLT AutomationDrive FC 301 Operating Instructions Manual
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Danfoss VLT AutomationDrive FC 301 Operating Instructions Manual

Frequency converter
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See also: Programming Manual , Instruction Manual
®
VLT
AutomationDrive FC 300 Operating
Instructions
Contents
®
MG.33.AG.02 - VLT
is a registered Danfoss trademark
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Summary of Contents for Danfoss VLT AutomationDrive FC 301

  • Page 1: Table Of Contents

    How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Basic Setup Parameters Parameter Lists 5 General Specifications 6 Troubleshooting Warnings/Alarm Messages Index ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 2 ® AutomationDrive FC 300 Operating 1 How to Read these Operating Instructions Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 3: How To Read These Operating Instructions

    The VLT AutomationDrive IP21 / Type 1 Instruction provides information for installing the IP21 / Type 1 option. The VLT AutomationDrive 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option. Danfoss technical literature is also available online at www.danfoss.com/drives. ®...

  • Page 4: Approvals

    Instructions 1.1.2 Approvals 1.1.3 Symbols Symbols used in this Operating Instructions. Indicates something to be noted by the reader. Indicates a general warning. Indicates a high-voltage warning. ∗ Indicates default setting ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 5: Abbreviations

    1.1.5 Disposal Instruction Equipment containing electrical components may not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 6 ® AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 7: Safety Instructions And General Warning

    Installation in high altitudes 380 - 500 V: At altitudes above 3 km, please contact Danfoss regarding PELV. 525 - 690 V: At altitudes above 2 km, please contact Danfoss regarding PELV.
  • Page 8 The “Protection mode” can be disabled by setting par. 14-26 Trip Delay at Inverter Fault to zero which means that the frequency converter will trip immediately if one of the hardware limits is exceeded. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 9: Safe Stop Of Fc

    FC 301 A1 enclosure: When Safe Stop is included in the drive, position 18 of Type Code must be either T or U. If position 18 is B or X, Safe Stop Terminal 37 is not included! Example: Type Code for FC 301 A1 with Safe Stop: FC-301PK75T4Z20H4TGCXXXSXXXXA0BXCXXXXD0 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 10 Safe Failure Fraction [%] ; Percentage part of safe failures and dangerous detected failures of a safety function or a subsystem related to all failures. IEC 61508 Safety Integrity Level EN 61800-5-2 Safe Torque Off ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 11 ® AutomationDrive FC 300 Operating Instructions 2 Safety Instructions and General Warning ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 12 ® AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 13 The illustration also shows how to connect a non-safety related hardware coast. Illustration 2.2: Illustration of the essential aspects of an installation to achieve a Stopping Category 0 (EN 60204-1) with Safety Cat. 3 (EN 954-1) / PL “d” (ISO 13849-1). ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 14: It Mains

    RFI Filter is done it will reduce the RFI performance to A2 level. For the 525 - 690 V frequency converters, par. 14-50 has no function. The RFI switch cannot be opened. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 15: How To Install

    The packaging for these enclosures contains, as shown: Accessories bag(s), documentation and the unit. De- pending on options fitted there may be one or two bags and one or more booklets. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 16 ® AutomationDrive FC 300 Operating 3 How to Install Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 17 ® AutomationDrive FC 300 Operating Instructions 3 How to Install ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 18: Mechanical Installation

    Table 3.1: Mounting frame sizes A4, A5, B1, B2, C1 andC2 on a non-solid back wall, the drive must be provided with a back plate A due to insufficient cooling air over the heat sink. Tightening torque for covers (Nm) Frame IP20 IP21 IP55 IP66 A4/A5 * = No screws to tighten - = Does not exist ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 19 This kit cannot be used with cast front covers. IP21 plastic cover must be used instead. Design Guide Ordering Numbers. Information on ordering numbers is found in the , section Panel Through Mount Kit instruction, MI.33.HX.YY, More detailed information is available in the where yy=language code. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 20: Electrical Installation

    2-3 Nm 37-45 kW 55-75 kW Mains, motor cables 14 Nm (up to 95 mm 24 Nm (over 95 mm Load Sharing, brake cables 14 Nm Relay 0.5-0.6 Nm Earth 2-3 Nm ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 21: Power And Control Wiring For Unscreened Cables

    When screened/armoured cable is not used, at least three separate conduits must be connected to the panel option (see figure below). • Power wiring into the enclosure • Power wiring from the enclosure to the motor • Control wiring Illustration 3.2: Power and control wiring connection ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 22: Connection To Mains And Earthing

    The earth connection cable cross section must be at least 10 mm or 2 x rated mains wires terminated separately according to EN 50178. The mains connection is fitted to the mains switch if this is included. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 23 ® AutomationDrive FC 300 Operating Instructions 3 How to Install Mains connection for frame sizes A1, A2 and A3: ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 24 When disconnector is used (frame size A4/A5) the PE must be mounted on the left side of the drive. Illustration 3.3: Mains connection frame sizes B1 and B2 (IP 21/NEMA Type 1 and IP 55/66/ NEMA Type 12). Illustration 3.4: Mains connection size B3 (IP20). ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 25 NEMA Type 1 and IP 55/66/ NEMA Type 12). Illustration 3.7: Mains connection size C3 (IP20). Illustration 3.8: Mains connection size C4 (IP20). Usually the power cables for mains are unscreened cables. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 26: Motor Connection

    V, Y). Large motors are normally delta-connected (400/690 V, Δ). Refer to the motor name plate for correct connection mode and voltage. Illustration 3.10: Motor connection for size A4/A5 (IP 55/66/ NEMA Type 12) Illustration 3.9: Motor connection for A1, A2 and A3 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 27 Illustration 3.11: Motor connection for size B1 and B2 (IP 21/ NEMA Type 1, IP 55/ NEMA Type 12 and IP66/ NEMA Type 4X) Illustration 3.12: Motor connection for size B3. Illustration 3.13: Motor connection for frame size B4 . ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 28 Unused cable entry holes can be sealed with rubber grommets (for IP 21). More information and ordering numbers can be found in the Design Guide. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 29: Fuses

    Short-circuit protection: The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
  • Page 30 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 KTS-R30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 KTS-R40 JKS-40 JJS-40 KTS-R50 JKS-50 JJS-50 KTS-R60 JKS-60 JJS-60 KTS-R80 JKS-80 JJS-80 KTS-R100 JKS-100 JJS-100 KTS-R125 JKS-150 JJS-150 KTS-R150 JKS-150 JJS-150 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 31 170M fuses from Bussmann when provided in the 525-600/690V FC 302 P90K-P132, FC 102 P90K-P132, or P110-P160 drives are 170M3018. 170M fuses from Bussmann when provided in the 525-600/690V FC 302 P160-P315, FC 102 P160-P315, or P200-P400 drives are 170M5011. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 32 Remove front-cover to access control terminals. When replacing the front- cover, please ensure proper fastening by applying a torque of 2 Nm. Illustration 3.21: Access to control terminals for A4, A5, B1, B2, C1 and C2 enclosures ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 33: Electrical Installation, Control Terminals

    Remove the screw driver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screwdriver in the square hole. Pull out the cable. Max. 0.4 x 2.5 mm ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 34: Connection Examples

    3.4.2 Pulse Start/Stop Terminal 18 = par. 5-10 Terminal 18 Digital Input Latched start, [9] Terminal 27= par. 5-12 Terminal 27 Digital Input Stop inverse, [6] Terminal 37 = Safe stop (where available!) ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 35 Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 36: Electrical Installation, Control Cables

    The digital and analogue inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the frequency converter to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 37 To comply with EMC emission specifications, screened/armoured cables are recommended. If an unscreened/unarmoured cable is Power and Control Wiring for Unscreened Cables EMC Test Results used, see section .. For more information, see in the Design Guide. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 38: Switches S201, S202, And S801

    When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 39: Final Set-Up And Test

    Press the [Hand on] key. A progress bar indicates if the AMA is in progress. Stop the AMA during operation Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 40 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.

  • Page 41: Additional Connections

    Problems may arise at start and at low RPM values if motor sizes are widely different because small motors' relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 42: Motor Thermal Protection

    Choose “Write to drive” Choose “Paste” All parameters are now transferred to the drive. Choose “Save as” A separate manual for MCT 10 Set-up Software is available. All parameters are now stored. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 43: How To Programme

    The control panel is divided into four functional groups: Numerical display. Menu keys and indicator lights - changing parameters and switching between display functions. Navigation keys and indicator lights (LEDs). Operation keys and indicator lights (LEDs). ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 44 Set the ramping downdecel time with reference to synchronous Ramp 1 Ramp Down Time Par. 3-42 motor speed, n Par. 3-13 Reference Site Set the site from where the reference must work ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 45: Quick Setup

    Czech Part of Language package 3 Polski Part of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 Bahasa Indonesia Part of Language package 2 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 46 5-12 Terminal 27 Digital Input Option: Function: Select the function from the available digital input range. No operation Reset Coast inverse Coast and reset inverse Quick stop inverse DC-brake inverse Stop inverse Start ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 47 It is important to set motor par. 1-2* correctly, since these form part of the AMA algorithm. An AMA must be performed to achieve optimum dynamic motor performance. It may take up to 10 min, depending on the power rating of the motor. Avoid generating external torque during AMA. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 48 . The value 0.00 corresponds to 0.01 s in speed mode. See ramp-up time Ramp 1 Ramp up Time in par. 3-41 t dec s x n s RPM . 3 − 42 = ref RPM ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 49: Basic Setup Parameters

    The function provide a constant power in field weakening area. Follows the formula: Torque x RPM P constant 9550 This selection maybe unavailable depending on drive configuration. This parameter cannot be adjusted while the motor is running. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 50 ETR (Electronic Terminal Relay) functions 1-4 will calculate the load when the set-up where they were selected is active. For example ETR starts calculating when set-up 3 is selected. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 51 Digital input 32 Digital input 33 This parameter cannot be adjusted while the motor is running. PNP - Active at 24V Digital input should be set to [0] in par. 5-00. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 52 Select type of test and monitoring function to check the connection to the brake resistor, or whether a brake resistor is present, and then display a warning or an alarm in the event of a fault. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 53 Trip Delay at Torque Limit and par. 14-26 Trip Delay at Inverter Fault ) may delay the activation of the mechanical brake in an alarm condition. These features must be disabled in hoisting applications. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 54 0.0 s* [0.0 - 5.0 s] Set the time interval from the moment when the motor is stopped until the brake closes. This pa- rameter is a part of the stopping function. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 55 Stop delay : When the time between successive starts is shorter than the setting in par. 2-24 Stop Delay , the frequency converter starts without applying the mechanical brake (e.g. reversing). ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 56 The sum of these reference signals defines the actual reference. No function [1] * Analog input 53 Analog input 54 Frequency input 29 Frequency input 33 [11] Local bus reference [20] Digital pot.meter ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 57 Analog input 53 Analog input 54 Frequency input 29 Frequency input 33 [11] * Local bus reference [20] Digital pot.meter [21] Analog input X30-11 [22] Analog input X30-12 [29] Analog Input X48/2 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 58 Defines terminal 29 as a digital input. Output Defines terminal 29 as a digital output. This parameter is available for FC 302 only. This parameter cannot be adjusted while the motor is running. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 59 Logic ‘0’ => coasting stop. Coast and reset inverse Reset and coasting stop Inverted input (NC). Leaves motor in free mode and resets frequency con- verter. Logic ‘0’ => coasting stop and reset. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 60 Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 Ramp 2 Ramp up Time Ramp 2 Ramp down Time (par. 3-51 and par. 3-52 ) in the range 0 - Motor Frequency par. 1-23 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 61 This principle has a cut-off frequency which makes it unsuited for encoders with very low resolutions (e.g. 30 ppr) at low speeds. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 62 "Configuration Mode" is set "Extended PID Speed OL" or "Extended PID Speed CL". [80] PTC Card 1 All Digital Inputs can be set to PTC Card 1 [80]. However, only one Digital Input must be set to this choice. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 63 Use the output/relay to cut out the main voltage from the frequency converter. [31] Relay 123 Relay is activated when Control Word [0] is selected in parameter group 8-**. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 64 . The input will go high whenever the Smart Logic Action [41] Set dig. out. A high is executed. The input will go low whenever the Smart Logic Action [35] dig. out. A low is executed. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 65 Motor is running within the programmed current and speed ranges set in par. 4-50 Warning Current Warning Speed High and par. 4-53 . No warnings. Run on ref/no warn Motor runs at reference speed. No warnings. Alarm An alarm activates the output. No warnings ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 66 Motor feedback error Failure in the speed feedback loop from motor running in closed loop. The output can eventually be used to prepare switching the drive in open loop in emergency case. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 67 Smart Logic Action [40]. [83] SL digital output D See par. 13-52 ‘Smart Logic Control Action’. Output D is low on Smart Logic Action [35]. Output D is high on Smart Logic Action [41] ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 68 Operation Mode Par. 14-22 is automatically set to Normal operation. Carry out a power cycle to start up in Normal operation after a control card test. If the test is OK: ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 69 [1] to ensure that the frequency converter complies with EMC standards. 15-43 Software Version Range: Function: 0 N/A* [0 - 0 N/A] View the combined SW version (or ‘package version’) consisting of power SW and control SW. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 70: Parameter Lists

    Normalized value 2 bytes Bit sequence of 16 boolean variables Time difference w/o date TimD Design Guide See the frequency converter for further information about data types 33, 35 and 54. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 71 14-** Special function parameters 15-** Drive information parameters 16-** Read out parameters 17-** Encoder Option parameters 32-** MCO 305 Basic parameters 33-** MCO 305 Advanced parameters 34-** MCO Data Readout parameters ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 72 200 N/A 1 set-up TRUE Int16 Access to Quick Menu w/o Pass- 0-66 word [0] Full access 1 set-up TRUE Uint8 0-67 Bus Password Access 0 N/A All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 73 KTY Sensor Type [0] KTY Sensor 1 All set-ups TRUE Uint8 1-96 KTY Thermistor Resource [0] None All set-ups TRUE Uint8 1-97 KTY Threshold level 80 °C 1 set-up TRUE Int16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 74 TRUE Uint16 2-26 Torque Ref 0.00 % All set-ups TRUE Int16 2-27 Torque Ramp Time 0.2 s All set-ups TRUE Uint8 2-28 Gain Boost Factor 1.00 N/A All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 75 [0] Off All set-ups TRUE Uint8 3-93 Maximum Limit 100 % All set-ups TRUE Int16 3-94 Minimum Limit -100 % All set-ups TRUE Int16 3-95 Ramp Delay All set-ups TRUE TimD ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 76 All set-ups TRUE Uint16 4-61 Bypass Speed From [Hz] All set-ups TRUE Uint16 4-62 Bypass Speed To [RPM] All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 77 Pulse Out #29 Timeout Preset 0.00 % 1 set-up TRUE Uint16 5-97 Pulse Out #X30/6 Bus Control 0.00 % All set-ups TRUE 5-98 Pulse Out #X30/6 Timeout Preset 0.00 % 1 set-up TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 78 Terminal X45/3 Max. Scale 100.00 % All set-ups TRUE Int16 6-83 Terminal X45/3 Bus Control 0.00 % All set-ups TRUE 6-84 Terminal X45/3 Output Timeout Preset 0.00 % 1 set-up TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 79 Process PID Feed Fwd Ramp down 0.01 s All set-ups TRUE Uint32 7-56 Process PID Ref. Filter Time 0.001 s All set-ups TRUE Uint16 7-57 Process PID Fb. Filter Time 0.001 s All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 80 0 N/A All set-ups TRUE Uint32 8-9* Bus Jog 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 81 Uint16 10-39 Devicenet F Parameters 0 N/A All set-ups TRUE Uint32 10-5* CANopen 10-50 Process Data Config Write. 2 set-ups TRUE Uint16 10-51 Process Data Config Read. 2 set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 82 2 set-ups TRUE Uint8 12-96 Port Mirroring [0] Disable 2 set-ups TRUE Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE Uint16 12-99 Media Counters 0 N/A All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 83 Uint8 13-44 Logic Rule Boolean 3 null 2 set-ups TRUE Uint8 13-5* States 13-51 SL Controller Event null 2 set-ups TRUE Uint8 13-52 SL Controller Action null 2 set-ups TRUE Uint8 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 84 0 N/A All set-ups FALSE Uint32 14-8* Options 14-80 Option Supplied by External 24VDC [1] Yes 2 set-ups FALSE Uint8 14-9* Fault Settings 14-90 Fault Level null 1 set-up TRUE Uint8 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 85 VisStr[18] 15-7 Option in Slot A 0 N/A All set-ups FALSE VisStr[30] ® MG.33.AG.02 - VLT is a registered Danfoss trademark 15-7 Slot A Option SW Version 0 N/A All set-ups FALSE VisStr[20] 15-7 Option in Slot B 0 N/A...
  • Page 86 ® AutomationDrive FC 300 Operating 4 How to Programme Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 87 FALSE Uint32 16-92 Warning Word 0 N/A All set-ups FALSE Uint32 16-93 Warning Word 2 0 N/A All set-ups FALSE Uint32 16-94 Ext. Status Word 0 N/A All set-ups FALSE Uint32 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 88 18-91 Process PID Output 0.0 % All set-ups FALSE Int16 18-92 Process PID Clamped Output 0.0 % All set-ups FALSE Int16 18-93 Process PID Gain Scaled Output 0.0 % All set-ups FALSE Int16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 89 All set-ups FALSE Int32 30-81 Brake Resistor (ohm) 1 set-up TRUE Uint32 30-83 Speed PID Proportional Gain All set-ups TRUE Uint32 30-84 Process PID Proportional Gain 0.100 N/A All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 90 TRUE Uint32 32-84 Default Velocity 50 N/A 2 set-ups TRUE Uint32 32-85 Default Acceleration 50 N/A 2 set-ups TRUE Uint32 32-9* Development 32-90 Debug Source [0] Controlcard 2 set-ups TRUE Uint8 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 91 33-86 Terminal at alarm [0] Relay 1 2 set-ups TRUE Uint8 33-87 Terminal state at alarm [0] Do nothing 2 set-ups TRUE Uint8 33-88 Status word at alarm 0 N/A 2 set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 92 0 N/A All set-ups TRUE Uint16 34-7* Diagnosis readouts 34-70 MCO Alarm Word 1 0 N/A All set-ups FALSE Uint32 34-71 MCO Alarm Word 2 0 N/A All set-ups FALSE Uint32 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 93 35-44 Term. X48/2 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE Int32 35-45 Term. X48/2 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE Int32 35-46 Term. X48/2 Filter Time Constant 0.001 s All set-ups TRUE Uint16 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 94 ® AutomationDrive FC 300 Operating 5 General Specifications Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 95: General Specifications

    Voltage level 0 - 24 V DC Voltage level, logic'0' PNP < 4 V DC Voltage level, logic'1' PNP >20 V DC Nominal input current at 24 V 50 mA rms ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 96 Encoder input accuracy (1 - 110 kHz) Max. error: 0.05 % of full scale The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 97 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1A Max. terminal load (DC-13) (Inductive load) 24 V DC, 0.1A Relay 02 (FC 302 only) Terminal number 4-6 (break), 4-5 (make) ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 98 EN 61800-3, EN 61000-6-3/4, EN 55011 EN 61800-3, EN 61000-6-1/2, EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6 See section on special conditions in the Design Guide. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 99 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 100 ® AutomationDrive FC 300 Operating 6 Troubleshooting Instructions ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 101: Troubleshooting

    . After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 102 Pwr. card supply 24 V supply low 1.8 V supply low Speed limit AMA calibration failed AMA check U and I AMA low I AMA motor too big Table 6.1: Alarm/Warning code list ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 103 A Trip Lock situation can only be reset by a power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 104 A phase is missing on the supply side, or the mains voltage imbalance is Extend the ramp time too high. Activate functions in par. 2-10 Brake Function This message also appears in case of a fault in the input rectifier on the frequency converter. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 105 Brake Resistor Temperature Switch. frequency converter. If extended mechanical brake control is selected, trip can be reset exter- nally. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 106 Instructions ALARM 38, Internal fault: Warning: There is a risk of substantial power being By this alarm it may be necessary to contact your Danfoss supplier. Some transmitted to the brake resistor if the brake transistor typical alarm messages: is short-circuited.
  • Page 107 Digital Input from the MCB 112 is deac- tivated. When that happens, a reset signal must be is be sent (via Bus, Digital I/O, or by pressing [RESET]). ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 108 Check feedback connections from motor – encoder – to drive. Select motor feedback function in par. 4-30 Motor Feedback Loss Function Tracking Error . Adjust tracking error band in par. 4-35 Tracking Error Ramping par. 4-37 ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 109 14-23 Typecode Setting according to the label on unit. Remember to select ‘Save to EEPROM’ to complete. ALARM 251, New Type Code: The Frequency Converter has got a new type code. ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

  • Page 110: Index

    Dc Backup Dc Link Decoupling Plate Default Settings Devicenet Digital I/o Mode 5-00 Digital Inputs: Digital Output Disposal Instruction Electrical Installation 33, 36 Electrical Terminals Electronic Terminal Relay Function Relay 5-40 Fuses ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 111 Motor Speed Unit 0-02 Motor Thermal Protection 42, 50 Motor Voltage 1-22 Name Plate Data Non Ul Compliance Numerical Display Operation Mode 14-22 Output Performance (u, V, W) Overload Mode 1-04 Panel Through Mounting ® MG.33.AG.02 - VLT is a registered Danfoss trademark...
  • Page 112 Terminal 27 Mode 5-01 Terminal 29 Mode 5-02 Thermistor Thermistor Source 1-93 Torque Characteristics 1-03 49, 95 Torque Ramp Time 2-27 Torque Ref 2-26 Voltage Level Voltage Reference Via A Potentiometer Warnings ® MG.33.AG.02 - VLT is a registered Danfoss trademark...

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Vlt automationdrive fc 300 seriesVlt automationdrive fc 302

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