BONFIGLIOLI active cube 401 Manuals

Manuals and User Guides for BONFIGLIOLI active cube 401. We have 2 BONFIGLIOLI active cube 401 manuals available for free PDF download: Operating Instructions Manual, Quick Start Manual

BONFIGLIOLI active cube 401 Operating Instructions Manual (285 pages)

Frequency Inverter 230 V/400 V, 0.25 kW...132 kW

Brand: BONFIGLIOLI | Category: DC Drives | Size: 19 MB

Table of Contents
3
1 General Information about the Documentation

11
- Instruction Manuals
  11
- This Document
  12
- Warranty and Liability
  13
- Obligation
  13
- Copyright
  14
- Storage
  14
2 General Safety Instructions and Information on Use

15
- Terminology
  15
- Designated Use
  15
- Misuse
  16
  - Explosion Protection
    16
- Residual Risks
  16
- Safety and Warning Signs on Frequency Inverter
  16
- Warning Information and Symbols Used in the Operating Instructions
  17
  - Hazard Classes
    17
  - Hazard Symbols
    17
  - Prohibition Signs
    17
  - Personal Safety Equipment
    18
  - Recycling
    18
  - Grounding Symbol
    18
  - ESD Symbol
    18
  - Information Signs
    18
  - Font Style in Documentation
    18
- Directives and Guidelines to be Adhered to by the Operator
  19
- Operator's General Plant Documentation
  19
- Operator's/Operating Staff's Responsibilities
  19
  - Selection and Qualification of Staff
    19
  - General Work Safety
    19
  - Ear Protectors
    19
- Organizational Measures
  20
  - General
    20
  - Use in Combination with Third-Party Products
    20
  - Handling and Installation
    20
  - Electrical Connections
    20
    
    The Five Safety Rules
    20
  - Safe Operation
    21
  - Maintenance and Service/Troubleshooting
    22
  - Final Decommissioning
    22
- Safety Instructions on Function "Safe Torque Off" (STO)
  23
3 Storage and Transport

24
4 Scope of Supply

27
5 Technical Data

32
6 Mechanical Installation

46
7 Electrical Installation

52
8 Control Unit KP500

87
- Menu Structure
  88
- Main Menu
  88
- Actual Value Menu (VAL)
  89
- Parameter Menu (PARA)
  90
- Copy Menu (CPY)
  91
  - Reading the Stored Information
    91
  - Menu Structure
    91
  - Selecting the Source
    92
  - Selecting the Destination
    92
  - Copy Operation
    93
  - Error Messages
    93
- Reading Data from Control Unit
  94
  - Activation
    94
  - Data Transfer
    95
  - Resetting to Normal Operation
    96
- Control Menu (CTRL)
  96
- Controlling the Motor Via the Control Unit
  97
9 Commissioning of Frequency Inverter

99
- Turn Mains Voltage on
  99
- Setup Using the Control Unit
  99
  - Configuration
    100
  - Data Set
    102
  - Motor Type
    103
  - Machine Data
    103
  - Plausibility Check
    104
  - Parameter Identification
    105
  - Status Messages During Commissioning (SS
    106
  - Warnings During Commissioning (SA
    106
  - Error Messages During Commissioning (SF
    108
  - Application Data
    108
    
    Acceleration and Deceleration
    109
    
    Set Points at Multifunction Input
    109
  - Quitting Commissioning
    109
  - Selection of an Actual Value for Display
    110
- Check Direction of Rotation
  110
- Speed Sensor
  111
  - Speed Sensor 1
    111
  - Speed Sensor 2
    112
- Set-Up Via the Communication Interface
  112
10 Inverter Data

115
- Serial Number
  115
- Optional Modules
  115
- Inverter Software Version
  115
- Set Password
  115
- Control Level
  115
- User Name
  115
- Configuration
  116
- Language
  120
- Programming
  120
11 Machine Data

121
- Rated Motor Parameters
  121
- Further Motor Parameters
  122
  - Stator Resistance
    122
  - Leakage Coefficient
    122
  - Magnetizing Current
    123
  - Rated Slip Correction Factor
    123
  - Voltage Constant
    124
  - Stator Inductance
    124
  - Peak Current
    125
  - Reverse Sense of Rotation
    125
- Internal Values
  125
- Speed Sensor 1
  126
  - Operation Mode Speed Sensor 1
    126
  - Division Marks, Speed Sensor 1
    128
  - Gear Factor Speed Sensor 1
    128
  - Filter Time Constant, Speed Sensor 1
    129
- Sensor Evaluation
  130
12 System Data

131
- Actual Value System
  131
- Volume Flow and Pressure
  131
13 Operating Behavior

132
- Starting Behavior
  132
  - Starting Behavior of Sensorless Control System
    132
    
    Starting Current
    133
    
    Frequency Limit
    134
    
    Brake Release Time
    134
  - Flux Formation
    134
- Stopping Behavior
  136
  - Switch-Off Threshold
    138
  - Holding Time
    138
- Direct Current Brake
  138
- Auto Start
  139
- Search Run
  140
- Positioning
  142
  - Reference Positioning
    142
  - Axle Positioning
    145
14 Error Behavior and Warning Behavior

148
- Overload Ixt
  148
- Temperature
  148
- Controller Status
  149
- IDC Compensation Limit
  149
- Frequency Switch-Off Limit
  150
- Motor Temperature
  150
- Phase Failure
  151
  - Settings for Sizes 1 to 7
    151
- Automatic Acknowledgment of Errors/Faults
  151
15 Reference Values

152
- Frequency Limits
  152
- Slip Frequency
  152
- Percentage Value Limits
  152
- Frequency Reference Channel
  152
  - Block Diagram
    154
- Reference Percentage Channel
  156
  - Block Diagram
    157
- Fixed Reference Values
  159
  - Fixed Frequencies
    159
  - JOG Frequency
    159
  - Fixed Percentages
    160
- Frequency Ramps
  160
- Percentage Value Ramps
  162
- Blocking Frequencies
  163
- Motor Potentiometer
  164
  - Motorpoti (MP)
    165
  - Motorpoti (KP)
    165
  - Controlling the Motor Via the Control Unit
    166
- PWM-/Repetition Frequency Input
  166
16 Control Inputs and Outputs

168
- Multifunction Input MFI1
  168
  - Analog Input MFI1A
    168
    
    Characteristic
    168
    
    Scaling
    170
    
    Tolerance Band and Hysteresis
    170
    
    Filter Time Constant
    171
    
    Error and Warning Behavior
    172
- Multifunction Output MFO1
  173
  - Analog Output MFO1A
    173
    
    Output Characteristic
    174
  - Frequency Output MFO1F
    174
    
    Scaling
    175
- Digital Outputs
  175
  - Digital Message
    178
  - Setting Frequency
    179
  - Reference Value Reached
    180
  - Flux Forming Finished
    182
  - Brake Release
    182
  - Current Limitation
    182
  - External Fan
    182
  - Warning Mask
    183
  - Warning Mask, Application
    186
- Digital Inputs
  187
  - Start Command
    192
  - 3-Wire Control
    192
  - Error Acknowledgment
    193
  - Timer
    193
  - Thermocontact
    193
  - N-/M Control Change-Over
    193
  - Switch Data Set
    193
  - Fixed Value Change-Over
    194
  - Motor Potentiometer
    194
  - Handshake Traverse Function
    195
  - User Warning
    195
  - External Error
    195
- Function Modules
  195
  - Timer
    195
    
    Timer - Time Constant
    196
  - Comparator
    198
  - Table of Functions
    200
  - Multiplexer/Demultiplexer
    200
17 F Characteristic

202
- Dynamic Voltage Pre-Control
  203
18 Control Functions

204
- Intelligent Current Limits
  204
- Voltage Controller
  206
- Technology Controller
  212
- Functions of Sensorless Control
  221
  - Slip Compensation
    221
  - Current Limit Value Controller
    222
- Functions of Field-Oriented Control
  223
  - Current Controller
    223
  - Advanced Current Controller
    224
  - Torque Controller
    224
    
    Torque Preset
    225
    
    Upper and Lower Frequency Limit in Torque Control
    225
    
    Limit Value Sources
    226
    
    Switching over between Speed Control and Torque Control
    226
  - Speed Controller
    226
    
    Limitation of Speed Controller
    228
    
    Limit Value Sources
    229
    
    Integral Time Speed Compensation
    230
  - Acceleration Pre-Control
    230
  - Field Controller
    231
    
    Limitation of Field Controller
    232
  - Modulation Controller
    232
    
    Limitation of Modulation Controller
    233
19 Special Functions

234
- Pulse Width Modulation
  234
- Fan
  235
- Bus Controller
  235
- Brake Chopper and Brake Resistance
  236
  - Dimensioning of Brake Resistor
    237
- Motor Circuit Breaker
  238
  - Motor Protection by I 2 T Monitoring
    242
- V-Belt Monitoring
  244
- Functions of Field-Oriented Control
  245
  - Motor Chopper
    245
  - Temperature Adjustment
    246
  - Speed Sensor Monitoring
    247
- Traverse Function
  247
- Profibus/Internal Notation Converter
  249
20 Actual Values

251
- Actual Values of Frequency Inverter
  251
  - STO Status
    253
- Actual Values of Machine
  253
- Actual Value Memory
  254
- Actual Values of the System
  255
  - Actual Value System
    255
  - Volumetric Flow and Pressure
    256
21 Error Protocol

257
- List of Errors
  257
  - Error Messages
    257
- Error Environment
  261
22 Operational and Error Diagnosis

263
- Status Display
  263
- Status of Digital Signals
  263
- Controller Status
  264
- Warning Status and Warning Status Application
  265
23 List of Parameters

267
- Actual Value Menu (VAL)
  267
- Parameter Menu (PARA)
  270
Index

280
Functions of Control Terminals (Table)

282

BONFIGLIOLI active cube 401 Quick Start Manual (124 pages)

active cube series

Brand: BONFIGLIOLI | Category: DC Drives | Size: 6 MB

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DC Drives Engine Inverter Industrial Equipment Controller

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BONFIGLIOLI active cube 401 Manuals

BONFIGLIOLI active cube 401 Operating Instructions Manual (285 pages)

Table of Contents

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Storage and Transport

4 Scope of Supply

5 Technical Data

6 Mechanical Installation

7 Electrical Installation

8 Control Unit KP500

9 Commissioning of Frequency Inverter

10 Inverter Data

11 Machine Data

12 System Data

13 Operating Behavior

14 Error Behavior and Warning Behavior

15 Reference Values

16 Control Inputs and Outputs

17 F Characteristic

18 Control Functions

19 Special Functions

20 Actual Values

21 Error Protocol

22 Operational and Error Diagnosis

23 List of Parameters

Index

Functions of Control Terminals (Table)

BONFIGLIOLI active cube 401 Quick Start Manual (124 pages)

Table of Contents

Italiano

1 Istruzioni DI Sicurezza Relative Alla Funzione "Arresto in Sicurezza Della Coppia" (STO)

2 Installazione Meccanica

3 Installazione Elettrica

4 Messa in Servizio Dell'unità DI Comando KP500

5 Impostazioni Dei Parametri

6 Grandezze DI Funzionamento

7 Messaggi Dell'unità DI Comando

English

1 Safety Instructions for "Safe Torque Off" Function (STO)

2 Mechanical Installation

3 Electrical Installation

4 Commissioning Via the Control Unit KP500

5 Parameter Settings

6 Actual Values

7 Control Unit Messages

Deutsch

1 Sicherheitshinweise zur Funktion "Sicher Abgeschaltetes Moment" (STO)

2 Mechanische Installation

3 Elektrische Installation

4 Inbetriebnahme mit der Bedieneinheit KP500

5 Parametereinstellungen

6 Istwerte

7 Meldungen der Bedieneinheit

Français

1 Instructions de Sécurité Relatives À la Fonction « Arrêt de Sécurité du Couple » (STO)

2 Installation Mécanique

3 Installation Électrique

4 Mise en Service de L'unité de Commande KP500

5 Configuration des Paramètres

6 Grandeurs de Fonctionnement

7 Messages de L'unité de Commande

Español

1 Instrucciones de Seguridad Relacionadas con la Función "Parada Segura del Par" (STO)

2 Instalación Mecánica

3 Instalación Eléctrica

4 Puesta en Servicio de la Consola de Programación KP500

5 Ajuste de Los Parámetros

6 Valores de Funcionamiento

7 Mensajes de la Consola de Programación

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