BONFIGLIOLI ACTIVE CUBE 501 Manuals

Manuals and User Guides for BONFIGLIOLI ACTIVE CUBE 501. We have 1 BONFIGLIOLI ACTIVE CUBE 501 manual available for free PDF download: Operating Instructions Manual

BONFIGLIOLI ACTIVE CUBE 501 Operating Instructions Manual

BONFIGLIOLI ACTIVE CUBE 501 Operating Instructions Manual (285 pages)

Frequency Inverter 230 V/400 V, 0.25 kW...132 kW

Brand: BONFIGLIOLI | Category: DC Drives | Size: 19 MB

Table of Contents

Table of Contents
3
1 General Information about the Documentation

11
- Instruction Manuals
  11
- This Document
  12
- Warranty and Liability
  13
- Obligation
  13
- Copyright
  14
- Storage
  14
2 General Safety Instructions and Information on Use

15
- Terminology
  15
- Designated Use
  15
- Misuse
  16
  - Explosion Protection
    16
- Residual Risks
  16
- Safety and Warning Signs on Frequency Inverter
  16
- Warning Information and Symbols Used in the Operating Instructions
  17
  - Hazard Classes
    17
  - Hazard Symbols
    17
  - Prohibition Signs
    17
  - Personal Safety Equipment
    18
  - Recycling
    18
  - Grounding Symbol
    18
  - ESD Symbol
    18
  - Information Signs
    18
  - Font Style in Documentation
    18
- Directives and Guidelines to be Adhered to by the Operator
  19
- Operator's General Plant Documentation
  19
- Operator's/Operating Staff's Responsibilities
  19
  - Selection and Qualification of Staff
    19
  - General Work Safety
    19
  - Ear Protectors
    19
- Organizational Measures
  20
  - General
    20
  - Use in Combination with Third-Party Products
    20
  - Handling and Installation
    20
  - Electrical Connections
    20
    
    The Five Safety Rules
    20
  - Safe Operation
    21
  - Maintenance and Service/Troubleshooting
    22
  - Final Decommissioning
    22
- Safety Instructions on Function "Safe Torque Off" (STO)
  23
3 Storage and Transport

24
4 Scope of Supply

27
5 Technical Data

32
6 Mechanical Installation

46
7 Electrical Installation

52
8 Control Unit KP500

87
- Menu Structure
  88
- Main Menu
  88
- Actual Value Menu (VAL)
  89
- Parameter Menu (PARA)
  90
- Copy Menu (CPY)
  91
  - Reading the Stored Information
    91
  - Menu Structure
    91
  - Selecting the Source
    92
  - Selecting the Destination
    92
  - Copy Operation
    93
  - Error Messages
    93
- Reading Data from Control Unit
  94
  - Activation
    94
  - Data Transfer
    95
  - Resetting to Normal Operation
    96
- Control Menu (CTRL)
  96
- Controlling the Motor Via the Control Unit
  97
9 Commissioning of Frequency Inverter

99
- Turn Mains Voltage on
  99
- Setup Using the Control Unit
  99
  - Configuration
    100
  - Data Set
    102
  - Motor Type
    103
  - Machine Data
    103
  - Plausibility Check
    104
  - Parameter Identification
    105
  - Status Messages During Commissioning (SS
    106
  - Warnings During Commissioning (SA
    106
  - Error Messages During Commissioning (SF
    108
  - Application Data
    108
    
    Acceleration and Deceleration
    109
    
    Set Points at Multifunction Input
    109
  - Quitting Commissioning
    109
  - Selection of an Actual Value for Display
    110
- Check Direction of Rotation
  110
- Speed Sensor
  111
  - Speed Sensor 1
    111
  - Speed Sensor 2
    112
- Set-Up Via the Communication Interface
  112
10 Inverter Data

115
- Serial Number
  115
- Optional Modules
  115
- Inverter Software Version
  115
- Set Password
  115
- Control Level
  115
- User Name
  115
- Configuration
  116
- Language
  120
- Programming
  120
11 Machine Data

121
- Rated Motor Parameters
  121
- Further Motor Parameters
  122
  - Stator Resistance
    122
  - Leakage Coefficient
    122
  - Magnetizing Current
    123
  - Rated Slip Correction Factor
    123
  - Voltage Constant
    124
  - Stator Inductance
    124
  - Peak Current
    125
  - Reverse Sense of Rotation
    125
- Internal Values
  125
- Speed Sensor 1
  126
  - Operation Mode Speed Sensor 1
    126
  - Division Marks, Speed Sensor 1
    128
  - Gear Factor Speed Sensor 1
    128
  - Filter Time Constant, Speed Sensor 1
    129
- Sensor Evaluation
  130
12 System Data

131
- Actual Value System
  131
- Volume Flow and Pressure
  131
13 Operating Behavior

132
- Starting Behavior
  132
  - Starting Behavior of Sensorless Control System
    132
    
    Starting Current
    133
    
    Frequency Limit
    134
    
    Brake Release Time
    134
  - Flux Formation
    134
- Stopping Behavior
  136
  - Switch-Off Threshold
    138
  - Holding Time
    138
- Direct Current Brake
  138
- Auto Start
  139
- Search Run
  140
- Positioning
  142
  - Reference Positioning
    142
  - Axle Positioning
    145
14 Error Behavior and Warning Behavior

148
- Overload Ixt
  148
- Temperature
  148
- Controller Status
  149
- IDC Compensation Limit
  149
- Frequency Switch-Off Limit
  150
- Motor Temperature
  150
- Phase Failure
  151
  - Settings for Sizes 1 to 7
    151
- Automatic Acknowledgment of Errors/Faults
  151
15 Reference Values

152
- Frequency Limits
  152
- Slip Frequency
  152
- Percentage Value Limits
  152
- Frequency Reference Channel
  152
  - Block Diagram
    154
- Reference Percentage Channel
  156
  - Block Diagram
    157
- Fixed Reference Values
  159
  - Fixed Frequencies
    159
  - JOG Frequency
    159
  - Fixed Percentages
    160
- Frequency Ramps
  160
- Percentage Value Ramps
  162
- Blocking Frequencies
  163
- Motor Potentiometer
  164
  - Motorpoti (MP)
    165
  - Motorpoti (KP)
    165
  - Controlling the Motor Via the Control Unit
    166
- PWM-/Repetition Frequency Input
  166
16 Control Inputs and Outputs

168
- Multifunction Input MFI1
  168
  - Analog Input MFI1A
    168
    
    Characteristic
    168
    
    Scaling
    170
    
    Tolerance Band and Hysteresis
    170
    
    Filter Time Constant
    171
    
    Error and Warning Behavior
    172
- Multifunction Output MFO1
  173
  - Analog Output MFO1A
    173
    
    Output Characteristic
    174
  - Frequency Output MFO1F
    174
    
    Scaling
    175
- Digital Outputs
  175
  - Digital Message
    178
  - Setting Frequency
    179
  - Reference Value Reached
    180
  - Flux Forming Finished
    182
  - Brake Release
    182
  - Current Limitation
    182
  - External Fan
    182
  - Warning Mask
    183
  - Warning Mask, Application
    186
- Digital Inputs
  187
  - Start Command
    192
  - 3-Wire Control
    192
  - Error Acknowledgment
    193
  - Timer
    193
  - Thermocontact
    193
  - N-/M Control Change-Over
    193
  - Switch Data Set
    193
  - Fixed Value Change-Over
    194
  - Motor Potentiometer
    194
  - Handshake Traverse Function
    195
  - User Warning
    195
  - External Error
    195
- Function Modules
  195
  - Timer
    195
    
    Timer - Time Constant
    196
  - Comparator
    198
  - Table of Functions
    200
  - Multiplexer/Demultiplexer
    200
17 F Characteristic

202
- Dynamic Voltage Pre-Control
  203
18 Control Functions

204
- Intelligent Current Limits
  204
- Voltage Controller
  206
- Technology Controller
  212
- Functions of Sensorless Control
  221
  - Slip Compensation
    221
  - Current Limit Value Controller
    222
- Functions of Field-Oriented Control
  223
  - Current Controller
    223
  - Advanced Current Controller
    224
  - Torque Controller
    224
    
    Torque Preset
    225
    
    Upper and Lower Frequency Limit in Torque Control
    225
    
    Limit Value Sources
    226
    
    Switching over between Speed Control and Torque Control
    226
  - Speed Controller
    226
    
    Limitation of Speed Controller
    228
    
    Limit Value Sources
    229
    
    Integral Time Speed Compensation
    230
  - Acceleration Pre-Control
    230
  - Field Controller
    231
    
    Limitation of Field Controller
    232
  - Modulation Controller
    232
    
    Limitation of Modulation Controller
    233
19 Special Functions

234
- Pulse Width Modulation
  234
- Fan
  235
- Bus Controller
  235
- Brake Chopper and Brake Resistance
  236
  - Dimensioning of Brake Resistor
    237
- Motor Circuit Breaker
  238
  - Motor Protection by I 2 T Monitoring
    242
- V-Belt Monitoring
  244
- Functions of Field-Oriented Control
  245
  - Motor Chopper
    245
  - Temperature Adjustment
    246
  - Speed Sensor Monitoring
    247
- Traverse Function
  247
- Profibus/Internal Notation Converter
  249
20 Actual Values

251
- Actual Values of Frequency Inverter
  251
  - STO Status
    253
- Actual Values of Machine
  253
- Actual Value Memory
  254
- Actual Values of the System
  255
  - Actual Value System
    255
  - Volumetric Flow and Pressure
    256
21 Error Protocol

257
- List of Errors
  257
  - Error Messages
    257
- Error Environment
  261
22 Operational and Error Diagnosis

263
- Status Display
  263
- Status of Digital Signals
  263
- Controller Status
  264
- Warning Status and Warning Status Application
  265
23 List of Parameters

267
- Actual Value Menu (VAL)
  267
- Parameter Menu (PARA)
  270
Index

280
Functions of Control Terminals (Table)

282

Advertisement

Advertisement

Related Products

BONFIGLIOLI Categories

DC Drives Engine Inverter Industrial Equipment Controller

More BONFIGLIOLI Manuals