BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004 Manuals

Manuals and User Guides for BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004. We have 1 BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004 manual available for free PDF download: Handbook

BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004 Handbook (274 pages)

Brand: BOMBARDIER | Category: Snowmobiles | Size: 11 MB

Shipping Conditions
7
Table of Contents
8
Engine
9
MX Z X 440 Racing (Can./U.s.)
9
MX Z 600 Ho /E/R/X/ Adrenaline/Renegade/X (Can./U.s.)
9
MX Z 800 Ho/E/R/X/ Adrenaline/Renegade/X (Can./U.s.)
9
Section 02 - 2004 Models Technical Data
10
Summit 600 Ho/R/ Adrenaline/X (Can./U.s.)
10
Summit 800 Ho /R/ Highmark/X/Xtreme (Can./U.s.)
10
Summit 800 Ho /R/ Sport (Can./U.s.)
10
Vehicle
11
MX Z X 440 Racing (Can./U.s.)
11
MX Z 600 Ho R/X/ Adrenaline(Can./U.s.)
11
MX Z 800 Ho R/X/ Adrenaline(Can./U.s.))
12
Summit 600 Ho R/X/ Adrenaline (Can./U.s.)
13
Summit 800 Ho R/X/ Adrenaline (Can./U.s.)
13
Summit 800 Ho Rhighmark (Can./U.s.)
13
Summit 800 Ho R Highmark Xtreme (Can./U.s.)
14
Summit 800 Ho R Sport (Can./U.s.)
14
Engine Legend
15
Vehicle Legend
15
Suspension Operation/ Weight Transfer
17
Springs
18
Section 03 - Chassis Preparation
18
Spring Rate
19
Spring Description
23
COIL SPRINGS (Compression)
23
Torsion Springs
24
Spring Applications
25
Spring Specifications
27
Shocks
32
Piston Speed
34
Internal Floating Piston Measurement
43
2004 MX Z X 440 Hpg C-36 Shocks
44
Shock Rebuild Procedure
45
Shock Valving
48
Shock Calibration Work Sheet
50
Chassis Set-Up
51
Brakes
53
Adjusting Ride Height
54
Track Guides
55
Skis and Runners
55
Bump Steer
56
Ski Leg Camber
56
Ski Toe-Out
57
Chassis Tuning Guidelines
58
Engine Tuning Cautions
62
Section 04 - Engine Preparation
62
Basic Engine Theory
62
Operation of the Rave Valve
65
Troubleshooting
67
Carburetion
68
Mikuni VM and Tm Type Carburetors
72
Tm 40 Carburetors
72
Principles of Operation
78
Ignition Systems, Spark Plugs
87
593 Ho and 793 Ho Engine Types
90
Maintenance
91
Removal from Vehicle
91
Installation
91
Installation on Vehicle
92
Top End
93
Troubleshooting
94
Component Removal with the Engine Installed
94
Cleaning
94
Disassembly
94
Inspection
96
Assembly
97
Engine Type
98
Bottom End
101
Cleaning
102
Disassembly
102
Inspection
102
Assembly
102
Break-In
104
Preparation
105
Procedure
105
Finalizing Reassembly
107
Engine Leak Verification Flow Chart
108
Engine Dimension Measurement
109
Cylinder Head Warpage
109
Cylinder Taper
109
Cylinder out of Round
109
Combustion Chamber Volume Measurement
110
Used Piston Measurement
111
Cylinder/Piston Clearance
111
Ring/Piston Groove Clearance
113
Ring End Gap
113
Crankshaft Deflection
113
Connecting Rod Big End Axial Play
114
Crankshaft End-Play
114
Checking Crankshaft Alignment
114
Denso Trigger Coil Ignition System
115
Cleaning
116
Disassembly
116
Assembly
117
Oil Injection System
118
Oil Type
119
Oil System Leak Test
119
Oil Pump Identification
119
Cleaning
119
Removal
119
Installation
119
Adjustment
120
Checking Operation
121
Liquid Cooling System
122
Cooling System Leak Test
123
Inspection
123
Draining the System
123
Disassembly and Assembly
123
Cooling System Refilling Procedure
124
Rewind Starter
126
Inspection
127
Removal
127
Rope Replacement
127
Disassembly
127
Assembly
128
Installation
130
Basic Functions of the System
133
Section 05 - Drive System
133
Effects of the Drive Pulley Lever Arm, Roller and Roller Pin Weight
134
Effects of the Ramp Profile on the Shift Force
137
Ramp Characteristics
139
Effects of the Drive Pulley Spring
140
Vsa
143
Tuning Components
143
Drive Pulley
144
General
145
Removal
145
Disassembly
145
Cleaning
147
Inspection
147
Assembly
147
Installation
151
Drive Pulley Adjustment
151
Kit P/N 486 400 003 Tra III Weight Set-Up for Pin
153
Tra Springs Chart
158
Effects of the Driven Pulley Spring
160
Hpv 27 Vsa Clutch Springs
161
Effects of the Driven Pulley Cam
162
Driven Clutch Cams
163
Driven Pulley
165
Formula Vsa
165
Removal
166
Disassembly
166
Cleaning
166
Inspection
167
Assembly
167
Installation
167
Adjustment
167
Hpv27 Vsa
169
Removal
170
Disassembly
170
Cleaning
170
Inspection
170
Assembly
171
Installation
171
Adjustment
171
Springs
174
Adjusting Belt Deflection on the Team Roller Secondary
174
Belt Removal on Team Roller Secondary
175
Measuring Belt Deflection
175
Team Secondary Clutch Maintenance/Adjustment
176
Installation
177
Troubleshooting
177
Pulley Distance and Alignment
181
General
181
General Procedure
181
Pulley Alignment and Distance Specifications Chart
182
Drive Belts
183
Drive Belt
185
Application Chart
185
Inspection
185
Checking Neutral Function
185
Rotation Direction
185
Drive Belt Height Measurement and Adjustment
186
DRIVE BELT DEFLECTION MEASUREMENT (Reference Only)
188
Chaincase Gearing
189
MX Z X 440 Gear Ratio Vs Speed
191
Chaincase Gears and Chains
192
Transmission Calibration Procedure
193
Transmission Tuning Test Sheet
194
Racers Log
195
Hydraulic Brake
196
Brake Fluid Type
197
Caliper
197
Brake Pads Replacement
197
Removal
198
Brake Disc Removal
198
Disassembly
199
Cleaning
199
Inspection
199
Installation
199
Adjustment
200
Bleeding
200
Removal and Disassembly
202
Inspection
202
Gear Ratio Modification
202
Installation and Assembly
203
Drive Chain Adjustment
203
Adjustment
204
Drive Axle
205
Removal
206
Assembly
207
Lubrication
208
Adjustment
208
Track Type Application
209
General
209
Inspection
209
Removal
209
Installation
209
Adjustment
209
Drive Clutch
214
Front Suspension
225
Rear Suspension
225
Brake System
225
General Specifications
226
Ski-Doo Racing, 7575 Bombardier Court, Wausau, Wi 54401-8035 Number
228
November 11, 2002
228
Ski-Doo Racing, 7575 Bombardier Court, Wausau, Wi 54401 Number
230
November 22, 2002
230
August 01, 2003
231
Ski-Doo Racing, 7575 Bombardier Court, Wausau, Wi 54401 Number
231
April 2, 2003
232
Mmc2004-001_07A.fm
232
Sno Cross
234
Hillcross
234
Hill Climbing
235
Drag Racing (Ice and Grass)
235
Speed Runs
237
Oval Racing
237
Parts Support
239
Suggested Spare Parts
239
Equivalent Weights and Measures Chart
241
Fuel/Oil Ratio Charts
242
Stock Class Preparation
247
Technical Data
248
Service Tools
253
Engine
253
Transmission
257
Suspension
261
Vehicle
264
New Tools and Usage
265
Section 10 - Accessories
267

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BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004 Manuals

BOMBARDIER ski-doo SUMMIT 600 ADRENALIN 2004 Handbook (274 pages)

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