Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 344

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REAR DRIVING MECHANISM
Apply grease to new oil seal lips.
Install each oil seal with the flat side facing out until
it is flush with the case or cover.
TOOLS:
Driver:
07749-0010000
Attachment, 52 x 55 mm 07746-0010400
PINION NEEDLE BEARING
Remove the stopper ring by rotating it until its end
appears in the access hole.
Bend up the end of the ring with a screwdriver.
Grasp the end of the ring with needle-nose pliers
and pull the stopper ring out through the access
hole.
Remove the oil filler cap.
Heat the gear case to 80°C (176°F) and remove the
needle bearing by using the special tools.
TOOLS:
Remover shaft, 15 mm
07936-KC10100
Bearing remover, 15 mm
07936-KC10200
Remover weight
07741-0010201 or
07936-371020A or
07936-3710200
(U.S.A. only)
Remove the bearing cage and bearings from the
inside of the pinion bearing to allow the special tool
to grip the bearing.
Install a new stopper ring into the groove in a new
bearing.
Make sure the stop- Install a new bearing into the compressor until the
per ring stays in the bearing is flush with the end of the tool.
groove.
TOOLS:
Bearing clip compressor
070ME-HN8A100
Place the driver, attachment and pilot on the top of
the bearing and tape the driver to the compressor.
TOOLS:
Driver
07749-0010000
Attachment, 22 x 24 mm
077460010800
Pilot, 15 mm
07746-0040300
Place the bearing and tool assembly into a freezer
for at least 30 minutes.
Heat the gear case to 80°C (176°F).
STOPPER RING
ACCESS HOLE
STOPPER RING
COMPRESSOR
N E E D L E
BEARING
17-18

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