Crankshaft/Balancer - Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual

CRANKCASE/TRANSMISSION/CRANKSHAFT/BALANCER
Apply engine oil to the shift drum guide pin
grooves.
Install the shift drum with the dowel pin hole facing
the fork shaft side.
Install each shift fork into the gear shifter grooves
and shift drum groove with their identification
marks facing up (front crankcase side).
- POR fork into M3 gear
- C fork into C4 gear
- FR fork into gear shifter on countershaft
Apply engine oil to the fork shaft.
Install the fork shaft through the shift forks and into
the crankcase.
Install the sub-gearshift spindle into the crankcase,
aligning the arm hole with the spindle arm.
Install the thrust washer.
Assemble the crankcase halves (page 12-27).
CRANKSHAFT/BALANCER
REMOVAL
Separate the crankcase halves (page 12-8).
Remove the transmission (page 12-11).
Remove the bearing inner race from the crankshaft.
12-20