Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 23

GENERAL INFORMATION
LOCATION MATERIAL REMARKS
Oil pressure relief valve cap threads
Locking agent
1.5-3.0 mm
(0.06-0.12 in)
_, Do not apply cap
inside and flange.
0.5-2.0 mm
(0.02-0.08 in)
Cam chain tensioner pivot bolt threads
Cam sprocket bolt threads
Camshaft bearing retainer bolt threads
Shift drum stopper arm pivot bolt threads
Gearshift cam bolt threads
Gearshift spindle return spring pin threads
Secondary gearshift spindle stopper bolt threads
Recoil starter center nut threads
Starter clutch bolt threads
Ignition pulse generator bolt threads
Bearing setting plate bolt threads
Gear position switch bolt threads
Angle sensor bolt threads
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6 + 1 mm
(0.24 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ± 0.04 in)
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Coating width: 6.5 ± 1 mm
(0.26+ 0.04 in)
Coating width: 6.5 + 1 mm
(0.26 ± 0.04 in)
FE only
Coating width: 6.5 ± 1 mm
(0.26 ±0.04 in)
Alternator/ignition pulse generator wire grommet
seating surface
Gear position switch wire grommet seating surface
Crankcase mating surface
Liquid sealant
Electric shift reduction gear teeth and journals (front
crankcase cover)
Templex N3 grease
(ESSO)
FE only
Apply 3 - 5 g
Apply Templex
N3 grease.
Apply Templex
N3 grease.
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