Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 249

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FRONT WHEEL/SUSPENSION/STEERING
INSTALLATION
Install the knuckle onto the drive shaft (FM/FE mod-
els only), and lower and upper arms with the ball
joint nuts.
Install the tie-rod ball joint into the knuckle with a
new nut.
Tighten each arm ball joint nut to the specified
torque and further tighten until its grooves align
with the cotter pin hole.
TORQUE: 29 N-m (3.0 kgf-m, 21 Ibf ft)
Install new cotter pins.
Tighten the tie-rod ball joint nut by holding the joint
stud flat surfaces.
TORQUE: 54 N m (5.5 kgf m, 40 Ibf ft)
Install a new cotter pin.
Apply molybdenum disulfide grease to the drive
shaft splines.
Install the splash guard with new bolts and tighten
the bolts.
TORQUE: 11 N-m (1.1 kgf-m, 8 Ibf ft)
COTT^^INS, BALL JOINT NUTS
Install the wheel hub and hub nut.
Tighten the nut to the specified torque and further
tighten until its grooves align with the cotter pin
hole.
TORQUE: 78 N-m (8.0 kgf-m, 58 Ibf-ft)
Install a new cotter pin.
^ M
HUB NUT
WHEEL HUB
13-19

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