Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 287

BRAKE SYSTEM
Install the brake pads onto the caliper bracket.
Install the caliper body onto the bracket.
Loosely install the caliper pin bolts.
CALIPER BODY PADS
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Install the brake caliper assembly onto the knuckle
with new mounting bolts, and tighten the bolts.
TORQUE: 44 N-m (4.5 kgf-m, 32 Ibfft)
Tighten the caliper pin bolts.
TORQUE: 23 N-m (2.3 kgf m, 17 Ibfft)
BOLTS CALIPER BRACKET
CALIPER PIN BOLTS
Connect the brake hose with the oil bolt and new
sealing washers while inserting the stopper pin into
the hole in the caliper body.
Tighten the oil bolt.
TORQUE: 34 N-m (3.5 kgf m, 25 Ibfft)
Install the guard plate with new bolts and tighten
the bolts securely.
Fill and bleed the front brake hydraulic system
(page 15-5).
OIL BOLT 4 STOPPER PIN AND HOLE
15-14