Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 422

ELECTRIC SHIFT PROGRAM (ESP/FE model)
Replace the control
motor as an
assembly.
REMOVAL
Remove the angle sensor (page 22-18)
Remove the control motor 2P connector from the
frame and disconnect it.
Remove the wire band from the control motor and
angle sensor wires.
Remove the following:
- four flange bolts
- control motor assembly
- O-ring
- spacer
- O-ring
- dowel pin
- reduction gears
Check the gear teeth for wear or damage.
CONTROL MOTOR ASSEMBLY
REDUCTION GEARS
INSTALLATION
Thoroughly clean the gears and journals.
Apply 3 - 5 g of specified grease to the gear journals
(both sides of the upper and lower gears) and gear
teeth as shown.
SPECIFIED GREASE: Templex N3 grease (ESSO)
Install the upper and lower gears into the crankcase
cover, and the middle gear by aligning its wide
groove (indicated by punch mark) with the wide
tooth on the gearshift spindle.
TEMPLEX N3 GREASE
(Apply 3 - 5 g)
MIDDLE GEAR
SPINDLE
22-20