Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 303

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FRONT DRIVING MECHANISM (FM/FE models)
Pack the outboard joint with 40 - 60 g of specified
grease.
SPECIFIED GREASE: NKG205 (KYODO YUSHI)
Install the following:
-
outboard boot
-
new shaft boot band
-
new band C
-
inboard boot
Do not tighten the bands at this time.
Install the bearing with the small O.D. facing to the
drive shaft.
Install the snap ring with the chamfered side facing
to the bearing.
OUTBOARD BOOT
INBOARD BOOT
SNAP RING
Pack the inboard joint with 55 - 75 g of specified
grease.
SPECIFIED GREASE: NKG106 (KYODO YUSHI)
Install the inboard joint over the bearing.
Install the stopper ring into the groove in the
inboard joint properly.
BEARING
INBOARD JOINT
Adjust the length of the drive shaft to the figure
given below.
DRIVE SHAFT LENGTH: Left: 363.2 mm (14.30 in)
Right: 383.0 mm (15.08 in)
16-10

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