Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 158

CYLINDER/PISTON
Measure piston pin hole. Take the maximum read-
ing to determine the I.D.
SERVICE LIMIT: 20.04 mm (0.789 in)
Measure the piston pin O.D. at three points.
SERVICE LIMIT: 19.96 mm (0.786 in)@
Calculate the piston-to-piston pin clearance.
SERVICE LIMIT: 0.08 mm (0.003 in)
Measure the connecting rod small end I.D.
SERVICE LIMIT: 20.07 mm (0.790 in)
Calculate the connecting rod-to-piston pin
clearance.
SERVICE LIMIT: 0.10 mm (0.004 in)
CYLINDER STUD BOLT
REPLACEMENT
Thread two nuts onto the stud and tighten them
together, and use a wrench on them to turn the
stud bolt out.
Install new stud bolts in the direction as shown.
TORQUE: 12 N-m (1.2 kgf m, 9 Ibfft)
Be sure to verify the stud height from the mating
surface.
Adjust the height if necessary.
CYLINDER
CRANKCASE
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