Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 194

ALTERNATOR/STARTER CLUTCH
The cover (stator) is
magnetically
STATOR AND IGNITION PULSE
GENERATOR INSTALLATION
Set the stator/ignition pulse generator assembly
onto the alternator cover.
Install the socket bolts and tighten them.
TORQUE: 10 N m (1.0 kgf-m, 7 Ibfft)
Apply locking agent to the flange bolt threads.
Install the bolts and tighten them.
TORQUE: 6 N m (0.6 kgf-m, 4.4 Ibfft)
Apply sealant to the grommet seating surface and
install the grommet into the cover groove securely.
ALTERNATOR COVER INSTALLATION
Clean the mating surfaces of the alternator cover
and rear crankcase cover thoroughly, being careful
not to damage them.
Blow through the oil passage in the alternator cover
with compressed air.
Check that the starter reduction gears are installed
in position.
Apply molybdenum oil solution to the reduction
gear shaft journals and starter motor shaft end.
Install the dowel pins and a new gasket.
Install the alternator cover.
STATOR SOCKET BOLTS
GROMMET
FLANGE
BOLTS '
IGNITION PULSE
GENERATOR
Install the eleven bolts with the clamp and tighten
a rac e o e y-
t n e m
j
n a c r
j
s s c r o s s
pattern several steps.
wheel, be careful
not to get anything Secure the wires with the clamp.
Apply grease (MOBILITH SHC 100) to the lips of a
these parts when
n
ZJsea\.
installing.
| n s t g | | t h g Q J | s e g | u m j | j t j g f u | | y s e a t e d
TOOLS:
Driver
Attachment, 52 x 55 mm
07749-0010000
07746-0010400
Install the driven pulley into the flywheel by aligning
the flat surfaces.
11-9