Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 283

BRAKE SYSTEM
Install a new boot into the master cylinder and the
groove in the piston
Apply silicone grease to the brake lever pivot-to-
master piston contact area.
BOOT
Apply silicone grease to the brake lever pivot bolt
sliding surface.
Install the pivot bolt and tighten it.
TORQUE: 1 N m (0.1 kgf m, 0.7 Ibf-ft)
Install the pivot nut and tighten it.
TORQUE: 5.9 N m (0.6 kgf m, 4.4 Ibf-ft)
Install the brake light switch and tighten the screw.
TORQUE: 1.2 N m (0.12 kgf m, 0.9 Ibf-ft)
Align the mating Install the front brake master cylinder and holder
surface of the mas- with the "UP" mark facing up. Tighten the upper bolt
ter cylinder and first, then tighten the lower bolt.
holder with the lug
C o n n e c t t n e f r o n t b r a k e N n t s w i t c h c o n n e c
t o r s .
on the throttle
housing.
PIVOT NUT SWITCHES
MASTER CYLINDER "UP" MARK
Rest the brake hose joint between the stoppers on
the master cylinder.
Connect the brake hose with the oil bolt and new
sealing washers, and tighten the oil bolt.
TORQUE: 34 N m (3.5 kgf m, 25 Ibf-ft)
Fill and bleed the front brake hydraulic system
(page 15-5).
CONNECTORS HOLDER
15-10