Fuel System Specifications; Cylinder Head/Valve Specifications - Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual

GENERAL INFORMATION
LUBRICATION SYSTEM SPECIFICATIONS
Unit: mm (in)
ITEM
Engine oil capacity After draining
After draining/filter change
After disassembly
Recommended engine oil
Oil pump Tip clearance
Body clearance
Side clearance
STANDARD
2.4 liters (2.5 US qt, 2.1 Imp qt)
2.5 liters (2.6 US qt, 2.2 Imp qt)
3.0 liters (3.2 US qt, 2.6 Imp qt)
Pro Honda GN4 or HP4 (without molyb-
denum additives) 4-stroke oil or equiv-
alent motor oil
API service classification: SG or Higher
JASO T 903 standard: MA
Viscosity: SAE 10W-40
0.15(0.006)
0.15-0.21 (0.00-0.008)
0.02-0.09(0.001 -0.004)
SERVICE LIMIT
-
-
-
-
0.20 (0.008)
0.25 (0.010)
0.11 (0.004)
FUEL SYSTEM SPECIFICATIONS
ITEM
Carburetor identification number
Main jet
Slow jet
Pilot screw opening
Float level
Idle speed
Throttle lever free play
SPECIFICATIONS
VE6DA
#162
#45
See page 6-19
15.9 mm (0.63 in)
1,400 ± 100 rpm (min"
1
)
3 - 8 mm (1/8-5/16 in)
CYLINDER HEAD/VALVE SPECIFICATIONS
Unit: mm (in)
ITEM
Cylinder compression at 380 rpm (min"
1
)
Valve clearance
Valve, valve
guide
Valve spring
Rocker arm
Camshaft
and cam
follower
Valve stem O.D.
Valve guide I.D.
Stem-to-guide clearance
Valve seat width
Free length
Arm I.D.
Shaft O.D.
Arm-to-shaft clearance
Cam lobe height
Cam follower O.D.
Follower bore I.D.
Follower-to-bore clearance
IN/EX
IN
EX
IN/EX
IN
EX
IN/EX
Inner
Outer
IN/EX
IN/EX
IN/EX
IN
EX
IN/EX
IN/EX
IN/EX
Cylinder head warpage
STANDARD
440 kPa (4.5 kgf/cm
3
, 64 psi)
0.15 + 0.02(0.006 + 0.001)
5.975 - 5.990 (0.2352 - 0.2358)
5.955 - 5.970 (0.2344 - 0.2350)
6.000 - 6.012 (0.2362 - 0.2366)
0.010 - 0.037 (0.0004 - 0.0015)
0.030 - 0.057 (0.0012 - 0.0022)
1.2 (0.05)
42.94(1.691)
43.63(1.718)
12.000 - 12.018 (0.4724 - 0.4731)
11.964 - 11.984 (0.4710 - 0.4718)
0.016 - 0.054 (0.0006 - 0.0021)
35.8315 - 35.9915 (1.41069 - 1.41699)
35.5512 - 35.7112 (1.39965 - 1.40595)
22.467 - 22.482 (0.8845 - 0.8851)
22.510 - 22.526 (0.8862 - 0.8868)
0.028 - 0.059 (0.0011 - 0.0023)
-
SERVICE LIMIT
-
-
5.95 (0.234)
5.93 (0.233)
6.02 (0.237)
0.12(0.005)
0.14 (0.006)
1.5(0.06)
42.08(1.657)
42.76 (1.683)
12.05 (0.474)
11.92 (0.469)
0.08 (0.003)
35.60(1.402)
35.38 (1.393)
22.46 (0.884)
22.54 (0.887)
0.07 (0.003)
0.10 (0.004)
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