Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 237

FRONT WHEEL/SUSPENSION/STEERING
Keep the master
cylinder upright to
prevent air from
entering the
hydraulic system.
- two screws
- throttle housing holder
- throttle housing
THROTTLE HOUSING
two bolt
master cylinder holder
front brake master cylinder
I HOLDER ^
BOLTS MASTER CYLINDER
bolts
handlebar end guards
handlebar grips
END GUARD
HANDLEBAR GRIP BOLT
two bolts
headlight cover stay
four bolts
handlebar upper holders
handlebar
INSTALLATION
Place the handlebar onto the lower holders and
align the punch mark on the handlebar with the top
of the lower holder.
Route the wires Install the upper holders with the bolt holes facing
and cables properly forward. Install the four bolts and tighten the for-
(page 1-22). ward bolts first, then tighten the rear bolts.
Install the headlight cover stay and tighten the two
bolts.
Apply Honda Bond A or Honda Hand Grip Cement
(U.S.A. only) to the inside surfaces of the handlebar
grips and to the clean surfaces of the handlebar.
BOLTS • HEADLIGHT COVER STAY
13-7