Honda TRX500FM Owner's Manual
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Honda TRX500FM Owner's Manual

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12/03/16 11:22:24 32HR0610_002
Honda TRX500FM/FPM
OWNER'S MANUAL
(Original instructions)

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Questions and answers

Sandi
May 26, 2025

How do I get the oil change to reset. I don’t think the reset button is working

0
1 comments:
Mr. Anderson
May 26, 2025

To reset the oil change indicator on a Honda TRX500FM:

1. Turn the key off.
2. Press and hold the button on the meter assembly.
3. While holding the button, turn the key on.
4. The oil change indicator light will turn off after a few seconds, indicating it has been reset.

This answer is automatically generated

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Summary of Contents for Honda TRX500FM

  • Page 1 12/03/16 11:22:24 32HR0610_002 Honda TRX500FM/FPM OWNER’S MANUAL (Original instructions)
  • Page 2 12/03/16 11:22:30 32HR0610_003 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied − customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 3 If you have any questions, or if you ever need special service or repairs, remember that your dealer knows your ATV best and is dedicated to your complete satisfaction. Happy riding! The following codes in this manual indicate each country. TRX500FM European direct sales Australia New Zealand TRX500FPM...

  • Page 4: A Few Words About Safety

    12/03/16 11:22:42 32HR0610_005 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 5 12/03/16 11:22:48 32HR0610_006 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
  • Page 6 12/03/16 11:22:56 32HR0610_007 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 7: Table Of Contents

    Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
  • Page 8 12/03/16 11:23:06 32HR0610_009...

  • Page 9: Atv Safety

    12/03/16 11:23:10 32HR0610_010 ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............

  • Page 10: Important Safety Information

    12/03/16 11:23:17 32HR0610_011 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 11 12/03/16 11:23:24 32HR0610_012 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 12 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 13: Labels (Ed Type)

    12/03/16 11:23:39 32HR0610_014 Labels (ED type) The following pages describe the label locations and their meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels. If a label comes off or becomes hard to read, contact your dealer for a replacement.
  • Page 14 12/03/16 11:23:44 32HR0610_015 Labels (ED type) BATTERY LABEL DANGER Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.

  • Page 15: Hr0610

    12/03/16 11:23:51 32HR0610_016 Labels (ED type) RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm GENERAL WARNING LABEL WARNING The improper operation of ATVs may result in severe injury or death.

  • Page 16: Hr0610

    12/03/16 11:23:59 32HR0610_017 Labels (ED type) AGE RECOMMENDATION WARNING LABEL WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age PASSENGER WARNING LABEL WARNING NEVER ride as a passenger.
  • Page 17 12/03/16 11:24:05 32HR0610_018 Labels (ED type) FRONT CARRIER LABEL WARNING Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum front cargo limit 30 kg (66 lb) Refer to instructions in the Owner’s Manual.

  • Page 18: Hr0610

    12/03/16 11:24:14 32HR0610_019 Labels (ED type) TRAILER HITCH LABEL WARNING Towing an improperly loaded trailer can cause loss of control. Read towing instructions in Owner’s Manual. Tow weight limit: 385 kg (850 lb) 14 kg (30 lb) Tongue weight: 4WD BRAKING INFORMATION LABEL With four-wheel drive, operating any brake control cause braking at both the front and rear wheels.
  • Page 19 12/03/16 11:24:24 32HR0610_020 Labels (ED type) BATTERY LABEL RADIATOR CAP LABEL TYRE & OVERLOAD WARNING LABEL CE MARK FRONT CARRIER LABEL ATV Safety...
  • Page 20 12/03/16 11:24:34 32HR0610_021 Labels (ED type) 4WD BRAKING GENERAL WARNING LABEL INFORMATION LABEL AGE RECOMMENDATION WARNING LABEL REAR CARRIER LABEL TRAILER HITCH LABEL PASSENGER WARNING LABEL ATV Safety...

  • Page 21: Labels (U Type)

    12/03/16 11:24:38 32HR0610_022 Labels (U type) Your ATV comes with several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
  • Page 22 12/03/16 11:24:46 32HR0610_023 Labels (U type) ATV Safety...
  • Page 23 12/03/16 11:24:59 32HR0610_024 Labels (U type) ATV Safety...
  • Page 24 12/03/16 11:25:01 32HR0610_025 ATV Safety...

  • Page 25: Instruments & Controls

    12/03/16 11:25:10 32HR0610_026 Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 26 12/03/16 11:25:24 32HR0610_027 Instruments & Controls Controls & Features ................Ignition Switch .................. 2WD/4WD Select Lever ..............Start Button ..................Engine Stop Switch ................Headlight Switch ................Headlight Dimmer Switch ..............Horn Button ..................Recoil Starter ..................Throttle Lever ................... Reverse Selector Knob ..............

  • Page 27: Operation Component Locations

    12/03/16 11:25:29 32HR0610_028 Operation Component Locations reverse selector knob headlight switch parking brake lock lever horn button rear brake lever/ front brake parking brake lever lever headlight throttle lever dimmer switch ignition switch 2WD/4WD select lever start button engine stop switch Instruments &...
  • Page 28 12/03/16 11:25:33 32HR0610_029 Operation Component Locations rear cargo rack seat latch front cargo rack recoil starter rear brake pedal Instruments & Controls...
  • Page 29 12/03/16 11:25:37 32HR0610_030 Operation Component Locations accessory socket utility box flag pole bracket storage compartment shift lever trailer hitch Instruments & Controls...

  • Page 30: Indicators & Displays

    12/03/16 11:25:44 32HR0610_031 Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages.
  • Page 31 12/03/16 11:25:52 32HR0610_032 Indicators & Displays The indicators are identified in the table on page with the words: Lamp Check. When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON ( ) and remain on until you shift out of reverse or neutral.
  • Page 32 12/03/16 11:26:01 32HR0610_033 Indicators & Displays Reverse indicator Lights when the transmission is in reverse. Lamp Check. Neutral indicator Lights when the transmission is in neutral. Lamp Check. PS (Electric Power Lights when there is an abnormality Steering) indicator in the PS (Electric Power Steering) (TRX500FPM only) system.
  • Page 33 12/03/16 11:26:14 32HR0610_034 Indicators & Displays Multi-function The display includes the following display functions. Display Check. Gear position Shows the gear position (page indicator Oil change Lights when specified maintenance indicator interval for engine oil change is reached (page Speedometer Shows riding speed.

  • Page 34: Multi-Function Display

    12/03/16 11:26:20 32HR0610_035 Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Gear position indicator Oil change indicator Speedometer Odometer Tripmeter Hourmeter Fuel gauge (1) multi-function display (5) oil change indicator (2) gear position indicator (6) odometer/tripmeter/ (3) speedometer hourmeter...

  • Page 35: Gear Position Indicator

    12/03/16 11:26:26 32HR0610_036 Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position. − The indicator displays: N for neutral, R for reverse, and for the five forward gears.

  • Page 36: Oil Change Indicator

    12/03/16 11:26:33 32HR0610_037 Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule (page Reset the indicator after each oil change. To reset the indicator, press and hold the odometer/tripmeter/hourmeter select button ( ) and turn the ignition switch ( ) to ON ( ) for more than 5 seconds.

  • Page 37: Odometer

    12/03/16 11:26:40 32HR0610_038 Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in kilometers while the ignition is ON ( ). To change the display from tripmeter or hourmeter to odometer, press and release the odometer/ tripmeter/hourmeter select button ( ).

  • Page 38: Hourmeter

    12/03/16 11:26:45 32HR0610_039 Indicators & Displays Hourmeter When selected, the hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. To change the display from odometer or tripmeter to hourmeter, press and release the odometer/tripmeter/hourmeter select button ( ).

  • Page 39: Fuel Gauge

    12/03/16 11:26:52 32HR0610_040 Indicators & Displays Fuel Gauge The fuel gauge liquid crystal display ( ) shows the approximate fuel supply available. The fuel tank capacity is: 15.0 (3.96 US gal , 3.30 Imp gal) When segment E ( ) and low fuel indicator ( ) flash, you should refill the tank as soon as possible.

  • Page 40: Controls & Features

    12/03/16 11:27:01 32HR0610_041 Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. The ignition switch is also used to reset the oil change indicator (page Key Position Function...

  • Page 41: 2Wd/4Wd Select Lever

    12/03/16 11:27:08 32HR0610_042 Controls & Features 2WD/4WD Select Lever Your ATV is equipped with a 2WD/4WD select lever ( ), which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. Keep both hands on the handlebar while machine is in motion and come to a complete stop before using the 2WD/4WD select lever.

  • Page 42: Start Button

    12/03/16 11:27:15 32HR0610_043 Controls & Features Start Button LEFT HANDLEBAR START (1) start button (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine.

  • Page 43: Headlight Switch

    12/03/16 11:27:22 32HR0610_044 Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch (3) horn button The headlight switch ( ) is used to turn the headlights and assist headlight ON ( ) or OFF ( ).

  • Page 44: Recoil Starter

    12/03/16 11:27:27 32HR0610_045 Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter ( ) is used to start the engine when the battery is low. Using the Recoil Starter, page Instruments & Controls...

  • Page 45: Throttle Lever

    12/03/16 11:27:32 32HR0610_046 Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever.

  • Page 46: Reverse Selector Knob

    12/03/16 11:27:37 32HR0610_047 Controls & Features Reverse Selector Knob The reverse selector knob ( ), located on the rear brake lever/parking brake lever ( ), is used to shift into reverse. To operate, with your ATV stopped and the transmission in neutral (make sure the gear position indicator shows ‘‘N’’), push in the knob, squeeze the rear brake lever/ parking brake lever, then depress the shift lever.

  • Page 47: Front Brake Lever

    12/03/16 11:27:43 32HR0610_048 Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 48: Parking Brake

    12/03/16 11:27:49 32HR0610_049 Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/ parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.

  • Page 49: Flag Pole Bracket

    12/03/16 11:27:54 32HR0610_050 Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit.

  • Page 50: Trailer Hitch

    12/03/16 11:28:00 32HR0610_051 Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.

  • Page 51: Accessory Socket

    12/03/16 11:28:06 32HR0610_052 Controls & Features Accessory Socket LEFT FRONT (1) accessory socket (3) accessory socket cap (2) assist headlight The accessory socket ( ) is attached to the left side under the assist headlight ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
  • Page 52 12/03/16 11:28:11 32HR0610_053 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less.

  • Page 53: Utility Box

    12/03/16 11:28:17 32HR0610_054 Controls & Features Utility Box The utility box ( ) is located on the left side of the front fender. You may store small, lightweight items in the box. To open: Lift the D-ring ( ) on the quick-release fastener. Turn it counterclockwise until it releases.

  • Page 54: Storage Compartment

    12/03/16 11:28:23 32HR0610_055 Controls & Features Storage Compartment The storage compartment ( ) is located below the rear cargo rack ( ). To open the compartment, unhook the rubber strap ( ). Be careful not to flood this area when washing your ATV. REAR (1) storage compartment (2) rear cargo rack...

  • Page 55: Ps (Electric Power Steering)

    12/03/16 11:28:31 32HR0610_056 Controls & Features PS (Electric Power Steering) ( only) TRX500FPM This ATV is equipped with an electronically controlled, electric-power- assisted steering system. While the engine is running, the PS (Electric Power Steering) system provides power from the electric motor, which helps you to turn the ATV’s handlebar more easily.
  • Page 56 12/03/16 11:28:33 32HR0610_057 Instruments & Controls...

  • Page 57: Before Riding

    12/03/16 11:28:44 32HR0610_058 Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 58: Are You Ready To Ride

    12/03/16 11:28:54 32HR0610_059 Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls.
  • Page 59 12/03/16 11:29:00 32HR0610_060 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of...

  • Page 60: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 61: Age Recommendation

    12/03/16 11:29:10 32HR0610_062 Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 62: No Alcohol Or Drugs

    12/03/16 11:29:15 32HR0610_063 Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician can be dangerous while operating an −...

  • Page 63: Is Your Atv Ready To Ride

    12/03/16 11:29:22 32HR0610_064 Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
  • Page 64 12/03/16 11:29:34 32HR0610_065 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tyres Use a gauge to check the air pressure. Adjust if needed.
  • Page 65 12/03/16 11:29:46 32HR0610_066 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Lights Make sure the headlight, brake light and taillight are working properly. If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page...
  • Page 66 12/03/16 11:29:53 32HR0610_067 Is Your ATV Ready to Ride? Headlight and Check for proper function (page Headlight Dimmer Switch Engine Stop Switch Check for proper function (page Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.

  • Page 67: Load Limits & Guidelines

    12/03/16 11:29:59 32HR0610_068 Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 68: Load Limits

    12/03/16 11:30:10 32HR0610_069 Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 69: Loading Guidelines

    12/03/16 11:30:21 32HR0610_070 Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tyres are properly inflated.

  • Page 70: Accessories & Modifications

    12/03/16 11:30:28 32HR0610_071 Accessories & Modifications Modifying your ATV or using non-Honda accessories can make your ATV unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information. Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

  • Page 71: Modifications

    12/03/16 11:30:33 32HR0610_072 Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride.
  • Page 72 12/03/16 11:30:35 32HR0610_073 Before Riding...

  • Page 73: Basic Operation & Riding

    12/03/16 11:30:49 32HR0610_074 Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page Safe Riding Precautions ................
  • Page 74 12/03/16 11:30:57 32HR0610_075 Basic Operation & Riding Braking ....................Riding Your ATV ................. Making Turns ..................Skidding or Sliding ................Riding Up Hills ................. Riding Down Hills ................Crossing or Turning on Hills or Slopes ..........Riding Over Obstacles ..............Riding Through Water ..............

  • Page 75: Safe Riding Precautions

    12/03/16 11:31:02 32HR0610_076 Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 76: Keep Hands And Feet On Controls

    12/03/16 11:31:08 32HR0610_077 Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 77: Riding Position & Safety Equipment

    12/03/16 11:31:14 32HR0610_078 Safe Riding Precautions Riding Position & Safety Equipment Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs. Helmet and eye Long-sleeved apparel protection and trousers Off-road motorcycle Off-road motorcycle gloves boots Control Speed...

  • Page 78: Use Care On Unfamiliar Or Rough Terrain

    12/03/16 11:31:19 32HR0610_079 Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...

  • Page 79: Do Not Perform Stunts

    12/03/16 11:31:24 32HR0610_080 Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...

  • Page 80: Starting & Stopping The Engine

    12/03/16 11:31:34 32HR0610_081 Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 81: Starting Procedure

    12/03/16 11:31:40 32HR0610_082 Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature With the throttle completely closed, press the start button. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).

  • Page 82: Flooded Engine

    12/03/16 11:31:49 32HR0610_083 Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Open the throttle fully.

  • Page 83: Stalled Engine

    12/03/16 11:31:56 32HR0610_084 Starting & Stopping the Engine Stalled Engine You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start button. Do not press the throttle lever while starting in gear. Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to start in gear.

  • Page 84: Using The Recoil Starter

    12/03/16 11:32:03 32HR0610_085 Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: Check that the transmission is in neutral. Grasp the starter grip ( ) firmly, then pull it out slowly approximately 100 mm (4 in).

  • Page 85: Shifting Gears

    12/03/16 11:32:09 32HR0610_086 Shifting Gears UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE Your ATV has five forward gears: 1, 2, 3, 4, and 5. The shift lever is located near the left footpeg. One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting sequence.
  • Page 86 12/03/16 11:32:21 32HR0610_087 Shifting Gears After starting the engine and letting it warm up, follow these procedures: With the transmission in neutral, release the parking brake, but continue squeezing the rear brake lever. With the throttle closed, raise the shift lever one full stroke to shift into 1st (first) gear.

  • Page 87: Riding In Reverse

    12/03/16 11:32:28 32HR0610_088 Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 88 12/03/16 11:32:33 32HR0610_089 Riding in Reverse Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a saf e speed while riding in reverse gear. Release the rear brake lever/parking brake lever. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.

  • Page 89: Braking

    12/03/16 11:32:40 32HR0610_090 Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the left brake lever. Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode.
  • Page 90 12/03/16 11:32:45 32HR0610_091 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 91: Riding Your Atv

    12/03/16 11:32:50 32HR0610_092 Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 92 12/03/16 11:32:55 32HR0610_093 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.

  • Page 93: Skidding Or Sliding

    12/03/16 11:33:00 32HR0610_094 Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 94: Riding Up Hills

    12/03/16 11:33:06 32HR0610_095 Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
  • Page 95 12/03/16 11:33:12 32HR0610_096 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 96 12/03/16 11:33:22 32HR0610_097 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
  • Page 97 12/03/16 11:33:29 32HR0610_098 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 98: Riding Down Hills

    12/03/16 11:33:35 32HR0610_099 Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 99: Crossing Or Turning On Hills Or Slopes

    12/03/16 11:33:42 32HR0610_100 Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 100 12/03/16 11:33:49 32HR0610_101 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.

  • Page 101: Riding Over Obstacles

    12/03/16 11:33:54 32HR0610_102 Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

  • Page 102: Riding Through Water

    12/03/16 11:34:03 32HR0610_103 Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tyres have some ability to float.

  • Page 103: Parking

    12/03/16 11:34:13 32HR0610_104 Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
  • Page 104 12/03/16 11:34:15 32HR0610_105 Basic Operation & Riding...

  • Page 105: Servicing Your Honda

    You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................
  • Page 106 12/03/16 11:34:42 32HR0610_107 Servicing Your Honda Service Procedures Fluids & Filters Fuel ....................Engine Oil & Filter ................Gear Case Oil ..................Differential Oil .................. Coolant ....................Air Cleaner ..................Engine Throttle ....................Clutch System ................... Reverse Lock System ................

  • Page 107: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your dealer inspects all major parts, even if you are able to make some repairs. Servicing Your Honda...

  • Page 108: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 109: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel- related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 110: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Shop Manual available for purchase. If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 111 ＊ Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Shop Manual. ＊＊ In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 112 ENGINE IDLE SPEED − RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 − Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Shop Manual. Servicing Your Honda...
  • Page 113 Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 114: Maintenance Record

    12 or 200 3,000 (1,800) or 18 or 300 4,000 (2,400) or 24 or 400 5,000 (3,000) or 30 or 500 6,000 (3,600) or 36 or 600 7,000 (4,200) or 42 or 700 8,000 (4,800) or 48 or 800 Servicing Your Honda...

  • Page 115: Maintenance Component Locations

    12/03/16 11:35:38 32HR0610_116 Maintenance Component Locations front brake fluid reservoir rear brake lever/ parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 116 Maintenance Component Locations front suspension spring air cleaner pre-load adjuster coolant reserve tank air cleaner housing drain tube front brake caliper rear brake light switch rear brake pedal engine oil filter differential oil fill cap differential oil drain bolt Servicing Your Honda...
  • Page 117 PS fuse (TRX500FPM only) clutch engine oil fill cap/dipstick spark arrester engine oil drain bolt gear case oil fill cap gear case oil drain bolt rear suspension spring pre-load adjuster Servicing Your Honda...

  • Page 118: Tool Kit

    The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle × 12 mm open end wrench × 17 mm open end wrench spark plug wrench and handlebar pliers tool case 5 mm hex wrench UNDER SEAT (1) tool kit (2) rubber band Servicing Your Honda...

  • Page 119: Owner's Manual Storage

    ( ). To remove the seat, see page Be careful not to flood this area when washing your ATV. SEAT UNDERSIDE (1) owner’s manual (3) air pressure gauge (2) seat (4) plastic document bag Servicing Your Honda...

  • Page 120: Seat Removal

    Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets ( ). Press down on the seat until locks. Servicing Your Honda...

  • Page 121: Clip Removal

    12/03/16 11:36:18 32HR0610_122 Clip Removal Removal Pull up the centre pin to release the lock. Pull out the clip of the hole. Installation Insert the clip into the hole. Press down the centre pin securely to lock the clip. Servicing Your Honda...

  • Page 122: Fuel

    91 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded petrol that has a pump octane number (R M)/2 of 86 or higher, or a research octane number ＋...
  • Page 123 The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 124 Wipe up spills immediately. After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 125: Engine Oil & Filter

    Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 126 Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
  • Page 127 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 128 5 minutes (a total of 10 minutes). − Stop the engine and wait 2 3 minutes. Remove the seat (page Unsnap and remove the left side cover ( ). LEFT SIDE (1) left side cover Servicing Your Honda...
  • Page 129 Reinstall the oil fill cap/dipstick. Install the left side cover. Install the seat. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (2) oil fill cap/dipstick (3) upper level mark (4) lower level mark Servicing Your Honda...
  • Page 130 Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or engine damage.
  • Page 131 Install a New Engine Oil Filter: Place shop towels under the oil filter cover because oil will flow out. Remove the seat (page Unsnap and remove the right side cover ( ). RIGHT SIDE (cont’d) (1) right side cover Servicing Your Honda...
  • Page 132 Apply engine oil to a new O-rings ( ) and install them to the oil filter cover. Then install a new oil filter. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
  • Page 133 If necessary, add more oil but do not overfill. Check that there are no oil leaks. Install the left side cover. Install the seat. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 134: Gear Case Oil

    Gear Case Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
  • Page 135 Remove the oil level check bolt ( ). Pour the drained oil into a suitable container and dispose of it in an approved manner (page Improper disposal of drained f luids is harmf ul to the environment. Servicing Your Honda...
  • Page 136 Install the skid plate and new skid plate bolts. Tighten them to the specified torque: 32 N·m (3.3 kgf·m , 24 lbf·ft) REAR (3) oil drain bolt (5) oil level check bolt (4) oil fill cap (6) oil level check hole Servicing Your Honda...

  • Page 137: Differential Oil

    Differential Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 Changing Oil Refer to Saf ety Precautions on page Change the oil with the differential at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
  • Page 138 Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) FRONT (1) oil drain bolt (3) oil fill inspection hole (2) oil fill cap Servicing Your Honda...

  • Page 139: Coolant

    The factory provides a 50/50 solution of antifreeze and water in this ATV. This coolant solution is recommended for most operating temperatures and provides good corrosion protection. Decreasing the concentration of antifreeze to less than 40% will not provide proper corrosion protection. Servicing Your Honda...
  • Page 140 ( ). It should be between the UPPER ( ) and LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair. Servicing Your Honda...
  • Page 141 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. REAR (4) rubber strap (7) rear fender cover (5) pins (8) tabs (6) grommets (9) reserve tank cap After adding coolant, install the parts in the reverse order of removal. Servicing Your Honda...
  • Page 142 Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
  • Page 143 Do not apply pressured water directly to the radiator core. The pressured water can damage the radiator core. FRONT (1) tabs A (5) tab B (2) radiator grill under cover (6) coupler (3) clips (7) wire harness (4) radiator grill covers (8) clamp (cont’d) Servicing Your Honda...
  • Page 144 12/03/16 11:39:27 32HR0610_145 Coolant Remove the radiator grill plate ( ). Wash the radiator core ( ) and radiator grill plate. Install the removed parts in reverse order of removal. FRONT (10) (9) radiator grill plate (10) radiator core Servicing Your Honda...

  • Page 145: Air Cleaner

    Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
  • Page 146 12/03/16 11:39:40 32HR0610_147 Air Cleaner Cleaning Remove the seat (page UNDER SEAT (1) retainer clips (2) air cleaner housing cover Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
  • Page 147 (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.) UNDER SEAT (3) screw (6) air cleaner (4) air cleaner assembly (7) air cleaner body (5) clamp (cont’d) Servicing Your Honda...
  • Page 148 Install the air cleaner housing cover with the FRONT mark ( facing forward and fit the cut out of the tab ( ) at the end of the air cleaner. UNDER SEAT (8) FRONT mark (9) tab Servicing Your Honda...
  • Page 149 12/03/16 11:40:03 32HR0610_150 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover ( ) too far into the breather joint ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 150 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 151: Throttle

    Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 152 If the cable is kinked or chafed, have it replaced. Check the throttle cable for tension or stress in all steering positions. Lubricate the throttle cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 153: Clutch System

    Install the removed parts in reverse order of removal. If you cannot get proper adjustment, or the clutch does not work properly, the clutch friction discs may be worn. See your dealer or refer to official Honda Shop Manual. Servicing Your Honda...

  • Page 154: Reverse Lock System

    After adjustment, tighten the lock nut securely. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 155: Spark Plug

    ) and left side cover (page Remove the left tank side cover ( ) by removing the bolt ( ) and clips ( ) (page LEFT SIDE (1) left tank side cover (3) clips (2) bolt (cont’d) Servicing Your Honda...
  • Page 156 The gap should be: 1.00 1.10 mm (0.039 0.043 in) − − 1.00 1.10 mm − LEFT SIDE (0.039 0.043 in) − (4) spark plug cap (6) side electrode (5) centre electrode (7) spark plug gap Servicing Your Honda...
  • Page 157 If a plug is too tight, the threads may be damaged. Connect the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...

  • Page 158: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 159: Spark Arrester

    Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the bolt securely. Servicing Your Honda...

  • Page 160: Suspension

    The suspensions can be adjusted for rider weight and riding conditions by changing the spring pre-load. Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
  • Page 161 5 4 3 2 1 (1) spring pre-load adjuster (2) pin spanner The spring pre-load adjuster ( ) has 5 positions for different load or riding conditions. Use the pin spanner ( ) to adjust the shock spring pre-load. Servicing Your Honda...
  • Page 162 Make sure that both front shock absorbers are adjusted to the same position. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5- 4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. Servicing Your Honda...

  • Page 163: Brakes

    Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air. Servicing Your Honda...
  • Page 164 If it comes in contact with your eyes, wash them out with clean water and immediately call a doctor. If it comes in contact with your skin, wash with clean water and, if necessary, call a doctor. RIGHT HANDLEBAR (1) LOWER level mark Servicing Your Honda...
  • Page 165 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 166 Check the wear indicator ( ). If the wear indicator aligns with the edge of the reference mark ( ), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
  • Page 167 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 15 20 mm (0.6 0.8 in) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 168 ( ). Adjust the freeplay of the rear brake pedal. Push the brake arm ( ) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 169 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be: 15 20 mm (0.6 0.8 in) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 170 ( ). Adjust the freeplay of the rear brake lever/parking brake lever. Push the brake arm ( ) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 171 Apply the brake control and check the movement of the arrow ( ) on the brake arm ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your dealer. Servicing Your Honda...
  • Page 172 ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT REAR (1) rear brake light switch (2) adjusting nut Servicing Your Honda...
  • Page 173 If any water drains, the brake seals must be replaced by your dealer as soon as possible. Install the rear brake drain bolt and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) Servicing Your Honda...

  • Page 174: Tyres

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tyres for wear and damage, and our recommendations for tyre repair and replacement. Servicing Your Honda...
  • Page 175 Be sure to check tyre pressure at the riding site, since changes in altitude can affect air pressure. The recommended ‘‘cold’’ tyre pressures are: FRONT REAR RECOMMENDED 30 kPa (4.4 psi) 30 kPa (4.4 psi) PRESSURE Servicing Your Honda...
  • Page 176 Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tyre or tread. Excessive tread wear. Servicing Your Honda...
  • Page 177 ( ). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
  • Page 178 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 179 When you replace a tyre, remember: Have the tyre replaced by your dealer if possible. If you have a tyre professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...

  • Page 180: Guards

    Maintenance Schedule. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
  • Page 181 (2) front driveshaft guards Check the front boot guards ( ) and front driveshaft guards ( ) for cracks, damage or looseness. Tighten any loose fasteners. Replace the front boot guards and front driveshaft guards as required. Servicing Your Honda...

  • Page 182: Drivetrain Boots

    (1) rubber propeller shaft boots (2) rubber yoke joint boot Check the rubber propeller shaft boots ( ) and rubber yoke joint boot ( ) for damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
  • Page 183 Drivetrain Boots Front Driveshaft Boots Refer to Saf ety Precautions on page FRONT (1) rubber driveshaft boots Check the rubber driveshaft boots ( ) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...

  • Page 184: Battery

    This symbol on the battery means that this product must not be treated as household waste. An improperly disposed of battery can be harmf ul to the environment and human health. Always conf irm local regulations f or battery disposal. Servicing Your Honda...
  • Page 185 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 186 Release the rings and remove the rubber band ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) − ＋ first, then disconnect the positive ( ) terminal lead ( ). Servicing Your Honda...
  • Page 187 Reinstall in the reverse order of removal. ＋ Be sure to connect the positive ( ) terminal first, then the negative − ( ) terminal. Make sure all bolts and other fasteners are secure. (5) battery rubber Servicing Your Honda...
  • Page 188 We recommend using a charger ( ) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

  • Page 189: Appearance Care

    12/03/16 11:45:04 32HR0610_190 Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations...
  • Page 190 Start the engine and let it idle for several minutes. The engine heat will help dry moist areas. As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Servicing Your Honda...
  • Page 191 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 192 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...

  • Page 193: Tips

    12/03/16 11:45:38 32HR0610_194 Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........

  • Page 194: Preparing For A Ride

    12/03/16 11:45:47 32HR0610_195 Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 195: What To Take On The Trail

    12/03/16 11:45:51 32HR0610_196 Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 196: Transporting Your Honda

    12/03/16 11:45:56 32HR0610_197 Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end.
  • Page 197 12/03/16 11:46:04 32HR0610_198 Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.

  • Page 198: Storing Your Honda

    12/03/16 11:46:08 32HR0610_199 Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

  • Page 199: Preparation For Storage

    12/03/16 11:46:17 32HR0610_200 Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 200 12/03/16 11:46:25 32HR0610_201 Storing Your Honda Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page ) once a month. The battery gives off explosive hydrogen gas during normal operation.

  • Page 201: Removal From Storage

    12/03/16 11:46:33 32HR0610_202 Storing Your Honda Removal from Storage Refer to Saf ety Precautions on page Uncover and clean your ATV. − If your ATV has been stored for more than four months change the engine oil (page If your ATV has been stored for more than two months −...

  • Page 202: You & The Environment

    12/03/16 11:46:39 32HR0610_203 You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 203: Taking Care Of The Unexpected

    12/03/16 11:46:48 32HR0610_204 Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 204: General Guidelines

    12/03/16 11:46:54 32HR0610_205 Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 205 12/03/16 11:47:00 32HR0610_206 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 206: If Your Engine Quits Or Won't Start

    12/03/16 11:47:05 32HR0610_207 If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine or experience poor engine −...
  • Page 207 12/03/16 11:47:23 32HR0610_208 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. engine stop switch Slide the engine stop switch to RUN. transmission not in Shift into neutral.
  • Page 208 12/03/16 11:47:39 32HR0610_209 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high coolant Check the high coolant temperature temperature indicator. Refer to If the High Coolant T emperature Indicator Lights, page runs erratically, See your dealer.

  • Page 209: If You Have A Flat Tyre

    12/03/16 11:47:45 32HR0610_210 If You Have a Flat Tyre How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 210 12/03/16 11:47:54 32HR0610_211 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. − − Loosen but do not remove the wheel nuts ( ).
  • Page 211 12/03/16 11:48:00 32HR0610_212 If You Have a Flat Tyre Installation Position the wheel. Position the wheel nuts so that the tapered sides face the wheel rim ( ). Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 64 N·m (6.5 kgf·m , 47 lbf·ft)

  • Page 212: If The High Coolant Temperature Indicator Lights

    12/03/16 11:48:07 32HR0610_213 If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition ON ( High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
  • Page 213 12/03/16 11:48:14 32HR0610_214 If the High Coolant Temperature Indicator Lights If the reserve tank is low or empty, don’t ride without adding coolant (page ). After adding coolant, turn the engine on and check the high coolant temperature indicator. If the indicator doesn’t turn off, do not ride. The engine needs repair. Transport your ATV to your dealer (page If the temperature drops to normal, check the coolant level.

  • Page 214: If A Fuse Blows

    12/03/16 11:48:23 32HR0610_215 If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
  • Page 215 12/03/16 11:48:32 32HR0610_216 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page Remove the rear fender cover (page To access the main fuse ( ), remove the fuse box cover ( ). UNDER REAR FENDER COVER (2) main fuse (4) spare main fuse...
  • Page 216 12/03/16 11:48:39 32HR0610_217 If a Fuse Blows Circuit Fuse Access (5) circuit fuses (6) spare fuses To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
  • Page 217 12/03/16 11:48:47 32HR0610_218 If a Fuse Blows PS (Electric Power Steering) Fuse Access (TRX500FPM only) Turn the ignition switch OFF ( ) before checking the fuse. Remove the seat (page Remove the rear fender cover (page To access the PS fuse ( ), remove the PS fuse box cover ( ). If the PS fuse is blown, see your dealer for this service.
  • Page 218 12/03/16 11:48:52 32HR0610_219 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.

  • Page 219: If You Crash

    12/03/16 11:48:57 32HR0610_220 If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 220: If You Lose Your Key

    If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 221: If The Battery Is Low (Or Dead)

    12/03/16 11:49:08 32HR0610_222 If the Battery Is Low (or Dead) Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. Shift the shift lever in neutral position.

  • Page 222: If A Component Fails

    12/03/16 11:49:12 32HR0610_223 If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 223: Technical Information

    12/03/16 11:49:18 32HR0610_224 Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................Petrol Containing Alcohol ..............Technical Information...

  • Page 224: Vehicle Identification

    12/03/16 11:49:26 32HR0610_225 Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the upper side of the rear...
  • Page 225 12/03/16 11:49:32 32HR0610_226 Vehicle Identification Colour Label & Code The colour label ( ) is attached on the left front of the frame. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE LEFT FRONT...

  • Page 226: Specifications

    3.0 (3.2 US qt , 2.6 Imp qt) engine oil API Service Classification SG or recommendation higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Honda 4-stroke oil or an equivalent Technical Information...
  • Page 227 12/03/16 11:50:01 32HR0610_228 Specifications Fuel & Lubricants (cont’d) cooling system High quality ethylene glycol recommendation antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 1.5 (1.6 US qt , 1.3 Imp qt) capacity Capacities passenger capacity operator only maximum weight 220 kg (485 lb)
  • Page 228 12/03/16 11:50:19 32HR0610_229 Specifications Power Transmission primary reduction 2.103 secondary reduction 1.875 final reduction front 3.231 rear 3.154 transmission ratio 4.230 2.388 1.608 1.178 0.848 reverse 5.743 final drive shaft Chassis & Suspension 3° caster trail 11 mm (0.4 in) tyre size, front AT25 ×...
  • Page 229 12/03/16 11:50:36 32HR0610_230 Specifications Electrical battery GYZ16H 12 V 16 Ah (10HR) / 16.8 Ah (20HR) − generator 0.416 kW/5,000 min (rpm) Lights headlight 12 V 30/30 W × assist headlight 12 V 45 W brake/tail light neutral indicator reverse indicator high coolant temperature indicator PGM-FI indicator...
  • Page 230 12/03/16 11:50:53 32HR0610_231 Specifications Torque Specification engine oil drain bolt 25 N·m (2.5 kgf·m , 18 lbf·ft) engine oil filter cover 10 N·m (1.0 kgf·m , 7 lbf·ft) bolts rear final gear case 12 N·m (1.2 kgf·m , 9 lbf·ft) oil drain bolt rear final gear case 12 N·m (1.2 kgf·m , 9 lbf·ft)

  • Page 231: Break-In Guidelines

    12/03/16 11:50:57 32HR0610_232 Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation.

  • Page 232: Petrol Containing Alcohol

    Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.
  • Page 233 12/03/16 11:51:03 32HR0610_234 Technical Information...

  • Page 234: Index

    12/03/16 11:51:07 32HR0610_235 Index accessories .................... . 62 accessory socket ..................43 age recommendation ................53 air cleaner, dust cover ..................141 filter ....................137 housing drain tube ................142 air pressure, gauge ....................111 tyre ....................
  • Page 235 12/03/16 11:51:11 32HR0610_236 Index braking ....................81 break-in guidelines ................223 button, horn ....................35 odometer/tripmeter/hourmeter select ......22, 25, 28, 29, 30 capacity, fuel ..................115 care, appearance ................. . 181 cargo, loading and operational guidelines ...........
  • Page 236 12/03/16 11:51:16 32HR0610_237 Index differential oil ..................129 dimmer switch, headlight ..............35 dipstick ....................121 display check ..................23 display, multi-function ................26 driveshaft boots .................. . 175 drivetrain boots ................174, 175 electric power steering (PS) ..............
  • Page 237 12/03/16 11:51:20 32HR0610_238 Index final gear case oil ................126 flag pole bracket ..................41 flat tyre ....................201 flooded engine ..................74 front boot guards ................. 173 front driveshaft boots ................175 front driveshaft guards ...............
  • Page 238 12/03/16 11:51:24 32HR0610_239 Index headlight dimmer switch ............... 35 headlight switch ..................35 hills, crossing or turning on slopes ............. 91 riding down hills ................90 riding up hills ..................86 stopping on hills ................
  • Page 239 12/03/16 11:51:29 32HR0610_240 Index key, lost ....................212 number ................... 212 kit, tool ....................110 labels, safety ..................5, 13 lamp check ................... . 22 lever, 2WD/4WD select ............... . 33 limit, weight ..................60 load limits .....................
  • Page 240 12/03/16 11:51:33 32HR0610_241 Index maximum weight limit ................60 modifications ..................63 multi-function display ................26 neutral indicator ................22, 24 numbers, serial ..................216 obstacles, riding over ................93 odometer ..................25, 26, 29 odometer/tripmeter/hourmeter select button ....
  • Page 241 12/03/16 11:51:37 32HR0610_242 Index parking ....................95 passenger, no carrying ................53 pavement, no riding on ................67 petrol ....................114 petrol containing alcohol ..............224 pinging, engine ..................114 plug, spark ................... 147 pre-ride inspection ................
  • Page 242 12/03/16 11:51:41 32HR0610_243 Index riding, basic operations ................. 65 clothing ....................50 over obstacles ..................93 position ....................69 precautions ..................67 preparing for .................. . 186 safety ....................safety precautions ................67 through water ...................
  • Page 243 12/03/16 11:51:46 32HR0610_244 Index starting, engine ....................72 troubleshooting ................198 stop switch, engine ................34 stopping engine ..................75 storage, ....................190 owner’s manual ................111 suspension, adjustment ..................152 spring pre-load ................
  • Page 244 12/03/16 11:51:51 32HR0610_245 Index trouble, unexpected ................195 troubleshooting, starting ..............198 turning, on hills or slopes ................91 on level ground ................. . 83 tyres, air pressure ..................167 flat ....................201 repairing ..................

  • Page 245: Manufacturer And Authorised Representative For Eu Market

    12/03/16 11:51:55 32HR0610_246 Manufacturer and Authorised Representative for EU Market Manufacturer Authorised Representative for EU Market Honda of South Carolina Honda Motor Europe Ltd. Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 Timmonsville, (Noord V), B-9300 Aalst Belgium South Carolina 29161, U.S.A.
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