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Eaton BladeUPS ® ® User’s Guide (Preassembled and Standard Systems) For use with Eaton BladeUPS 5 kVA to 60 kVA (N+1) systems...
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Eaton is are registered trademarks Eaton Corporation or its subsidiaries and affiliates. Phillips and Pozidriv are a registered trademarks of Phillips Screw Company. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.
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92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo...
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
UPS converts to a parallel UPS by changing the line cord and adding a communication card. Each UPS in the parallel system connects to a BladeUPS Bar pre-installed in the rear of an Eaton rack. Racks can be configured for bottom or top entry.
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Backed by worldwide agency approvals. Figure 2. Standard Cabinet Used for BladeUPS NOTE The illustrations in this document are typical, but may not be identical to your model. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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® control. The BladeUPS Bar for parallel systems, mounted in the rear of an Eaton rack, provides the required input and output connections for the paralleled UPSs and has system-rated input and output connections. Figure 3 shows an example of a BladeUPS parallel system.
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When configured with EBMs, each UPS in a parallel system must have the same number of EBMs installed. BladeUPS requires input phase rotation of A-B-C clockwise. Some load equipment may require phase rotation or phase relationship coordination to ensure proper operation. Review your equipment manufacturer’s power requirement documents to ensure that your connected equipment operates correctly.
Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu’s. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR L ’UTILISATEUR ne se trouve dans l’onduleur. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Handbuch zum Nachlesen auf. WARNUNG Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer zu wartenden Komponenten. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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La TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO. All’interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI DALL ’UTENTE. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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FARLIG Denne UPS’en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICE PÅ NOEN AV DELENE i UPS’en. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO. Não há nenhuma PEÇA QUE POSSA SER REPARADA PELO USUÁRIO dentro da UPS. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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прочтите все инструкции. Сохраните данное руководство для дальнейшего использования. ОПАСНО В данном ИБП имеются СМЕРТЕЛЬНО ОПАСНЫЕ НАПРЯЖЕНИЯ. Все работы по ремонту и обслуживанию должны выполняться ТОЛЬКО УПОЛНОМОЧЕННЫМ ОБСЛУЖИВАЮЩИМ ПЕРСОНАЛОМ. Внутри ИБП нет узлов, ОБСЛУЖИВАЕМЫХ ПОЛЬЗОВАТЕЛЕМ. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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FARA Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service. Det finns inga delar som ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti UPS-enheten. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Håll ej behörig personal borta från batterierna. Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning. Använda batterier får aldrig brännas upp. De kan explodera. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Chapter 3 Preassembled System Installation The preassembled system comes with the BladeUPS Bar, wireway, and BladeUPS modules already installed. For configurations with five and six UPS systems, some batteries are shipped uninstalled for better weight distribution. This chapter explains: Equipment inspection...
The forklift jacks must be inserted between the skids at the front of the pallet (see Figure 4). If unloading instructions are not closely followed, moving the system may cause serious injury. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Use a forklift or pallet jack to move the battery pallet close to the installation area. NOTE Do not park the pallet in a location that will interfere with installing the system. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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You will install the batteries in the top two UPS cabinets after the system is installed in the final location (described in “Installing the UPS Internal Batteries” on page 30). Continue to the“Installing the Ramp” section. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
N O T E Leave this strap installed until ready to connect ramp. Pallet Front Pallet Front Wooden Mounting Guides (2 pieces) DO NOT REMO E Figure 6. Removing the Ramp Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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(tee nuts) into the pre-drilled holes at the rear of the pallet (see Figure 7). Continue to the“Unloading the System” section. Tee nut Pre-drilled hole Pallet Front Ramp Pallet Rear Figure 7. Attaching the Ramp to the Pallet Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Remove the four shipping bolts securing the front stabilizing bracket (see Figure 8). Remove the four shipping bolts securing the rear stabilizing bracket. Remove the brackets. Four Pallet Rear hipping Bolts Bracket Figure 8. Removing the Stabilizing Brackets Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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If the leveling feet are not fully retracted, turn the leveling feet clockwise until they are retracted (see Figure 9). Caster Leveling Foot Figure 9. Locating the Leveling Feet Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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See Figure 10. Pallet Front Pallet Rear Figure 10. Unloading the System Roll the system to the final installation location. Continue to the “Preassembled System Setup” section. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Risk of electrical shock. NOTE The BladeUPS is a transformerless UPS that requires an unbroken neutral from the AC source. Installations with an upstream generator or dual source ATS that will open the neutral (4 pole) will require either an isolation transformer in front of the UPS, or a 50 mS overlap of the different source neutrals during the transition.
To install the input and output wiring, go to one of the following sections: For top entry installation, see “Top Entry Installation” on page 28. For bottom entry installation, see “Bottom Entry Installation” on page 36. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Preassembled System Installation Top Entry Installation Figure 11 shows input and output wiring in a top entry system. Figure 11. Top Entry Wiring Installation Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see Figure 12). Load Input Battery (RPM) Connector Breaker Breaker Breaker Figure 12. BladeUPS Module Rear Panel Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- Secure the key so it will be available when you are ready to replace the upper side panels. Right Upper Side Panel Left Upper Side Panel BACK FRONT Figure 13. Removing the Upper Side Panels Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Top Panel Trim Figure 14. Removing the Trim Screws NOTE Each top panel trim has three pieces, but do not disassemble it. It is attached as one assembly. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Use an extension bar on the socket wrench or screwdriver if you need to reach the screws. You may also need to use a step ladder. Use safety best practices when standing on a ladder. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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With the back doors open, reach up inside the rack and push up the cabinet top panel to lift it off of the loosened bolts. Retain the panel (see Figure 16). Front crews Back crews Top Entry Wireway Cable Access Cover Trough Cover Figure 16. Removing the Top Panel Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- Replace the cover in the recessed opening. - Replace the four bolts that secure the cover. Ground Top Entry Terminal Block Figure 18. BladeUPS Bar Top Entry Terminal Block Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- Pull approved electrical conductors for the system, and connect the input, output, and ground wires to the BladeUPS Bar top entry terminal block according to Figure 18 and Table 4. - Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 17).
System Initial Startup” on page 51. Bottom Entry Installation Figure 19 shows input and output wiring in a bottom entry system. Figure 19. Bottom Entry Wiring Installation Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Remove the five screws on the bottom entry wireway access cover and retain. Remove the cover and retain (see Figure 21). Figure 21. Removing the Wireway Access Cover (Bottom Entry Rack Shown) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Pull approved electrical conductors to the system and connect the input, output, and ground wires to the BladeUPS Bar terminal block according to Figure 18 and Table Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 23).
CAUTION The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use caution when handling the heavy battery trays. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Grasp the fingergrips on both sides of the cover and pull the cover forward firmly. Unplug the LCD cable connecting the back of the control panel to the electronics module. Cable Figure 25. Removing the UPS Front Cover Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Figure 27. Installing the UPS Battery Trays (Two Strings) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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For six UPS preassembled systems only. Repeat Steps 1 through 7 for UPS 6. If installing optional EBM(s), continue to the “EBM Installation” section. Otherwise, continue to “Parallel System Initial Startup” on page 51. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Preassembled System Installation EBM Installation The BladeUPS EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square and round mounting holes. The rail assemblies adjust to mount in standard 19-inch racks with front to rear rail distances from 61 to 81 cm (26 to 32 inches) deep. Figure 30 shows an example EBM installation.
Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack (see Figure 31). Assembly Wing Nuts Front Rail Assembly Rear Figure 31. Adjusting the Rail Depth Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Bottom of Rack Front Rail Screw Positions Rear Rail Screw Positions Figure 32. Rail Screw Positions for the EBM (Single UPS and Parallel Wireway with Two EBMs Shown) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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The bottom rail uses positions 38 and 40 for the rear hex-head screws. If you are installing additional rails, place the next rail 7 holes above the last installed screw. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Align the pins on the rear of the front cover with the openings in the EBM. Push the cover firmly into place. See Figure 36. 6-32 Flat-Head crews Mounting Bracket Figure 36. Installing the EBM Mounting Brackets 10. Slide the EBM into the rack. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable quickly and firmly into the UPS battery connector. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Each UPS in a parallel system must have the same number of EBMs. Battery Breakers EBM-to-EBM Battery Connectors EBM Cable Battery Breaker EBM-to-UP Battery Connector Figure 39. Typical EBM Installation Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Figure 40. Example EBM Installations in Preassembled Parallel Systems NOTE Figure 40 shows systems using the supplied EBM cables and optional 0.9m (3 ft) battery extension cables. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Verify that all circuit breakers on all UPSs are in the OFF (O) position (see Figure 24 on page 40). NOTE The load connector breaker controls the load (RPM) connector only, not the output power cord. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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If any firmware versions do not match, install the firmware from the supplied BladeUPS: Documents, Firmware, and Installation Video CD or visit www.eaton.com/powerquality to download the latest version and the instructions for installing it.
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The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or if the system is off for more than 30 days. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Chapter 4 Standard System Installation For standard systems, the BladeUPS modules are installed in the rack after delivery. This chapter explains: Equipment inspection Required tools Unpacking the cabinet Parallel system setup Extended Battery Module (EBM) setup and installation (optional) UPS setup and installation, including UPS internal batteries...
Risk of electrical shock. The system identifies a UPS connected to a BladeUPS Bar with a paralleling line cord as a member of the parallel system. The BladeUPS Bar connects the line and load to a common power bus. You can configure parallel systems for capacity or redundancy.
Remove the door ground wire nut and wire connector from the ground stud (if equipped). Pinch together the spring loaded hinge pin clips, then rotate and lock open both top and bottom hinge pins. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Move the Eaton logo to the upper part of the door. Optional. For ease of installation, remove the rack side panels, especially the panel on the side nearest the BladeUPS Bar. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Allow for hole spacing and numbering (see Figure 42). For guidelines for configuring a parallel system with EBMs, see page 3. Continue to the “Installing the Input and Output Wiring” section. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Figure 43 shows input and output wiring in a bottom entry rack and a top entry rack. Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Figure 43. Wiring Entry Options Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- Replace the cover in the recessed opening. - Replace the four bolts that secure the cover. Ground Ground Bottom Entry Terminal Block Top Entry Terminal Block Figure 45. BladeUPS Bar Terminal Block Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- Pull approved electrical conductors for the system, and connect the input, output, and ground wires to the BladeUPS Bar top entry terminal block according to Figure 45 and Figure 7. - Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 44).
Parallel system only. Verify that the following items are included with each Powerware Hot Sync CAN Bridge Card: CAN Bridge Card cable with (2) RJ-45 connectors Redundant signal cable with (2) two-position terminal block connectors (2) blue terminating plugs Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Position 9 Mounting Bracket Position 4 Bottom of Rack Position 1 Bottom of Rail or Top of Other Cabinet Figure 46. Front Rail Screw Positions for the UPS Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square holes, verify that the stud on the end of the rail aligns within the square hole. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Pull firmly to unseat the connectors. Use two hands to support the module. NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Sync CAN Bridge Card, skip to Step 16. NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance needed to install the X-Slot cards. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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19. Optional but recommended. Press the two supplied wire saddles into the holes on the rear panel, as shown in During wiring installation, secure any wires to the connectors within the saddles. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Remove the eight screws on the battery cover plate and retain. Remove the plate and retain. See Figure 55. Figure 55. Removing the UPS Battery Cover Plate Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Figure 56. Installing the UPS Battery Trays (Two Battery Strings) Figure 57. Installing the UPS Single-string Battery Trays for 5.1 kVA BladeUPS Reinstall the battery cover plate. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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If installing optional EBM(s), see “EBM Installation” on page 43. Otherwise, continue to “Standalone UPS Installation” on page 72 or “Parallel UPS Installation” on page 75. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Figure 59. Example EBM Installations in Parallel Systems Standalone UPS Installation NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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- 30A (BladeUPS 12i or BladeUPS 8 model) - 20A (BladeUPS 5.1 model) Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 model) with 5-pin IEC309-60 amp receptacle or in-line connector (GH560C9W or similar). Three-phase, 4-wire plus ground, 400Y/230V nominal, (380–415 Vac acceptable), (BladeUPS 12i model) with...
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Bonding crew Output Power Cord Input Power Cord Figure 60. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord) NOTE The load connector breaker controls the load connector only, not the output power cord. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
To install two to six UPSs in a new parallel configuration: Verify that the UPSs to be paralleled are installed in individual rail kits in a rack containing a BladeUPS Bar. Switch off utility power to the distribution point where the parallel system will be connected. Be absolutely sure there is no power.
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Repeat Step 4 through Step 7 to install a CAN Bridge Card in each UPS to be paralleled. NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Step 9 through Step 12.
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Install one of the two supplied blue terminating plugs (see Figure 62) into the CAN IN port on the first UPS (UPS 1 in Figure 64). Blue Terminating Plug (CAN IN) Figure 62. Installing the Blue Terminating Plug (First UPS) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 64) or at the top of the rack. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all wiring is correct for proper operation. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Loosen the two screws on the plug retainer and slide the plug retainer out. Gently loop and twist the parallel input cord as shown to minimize stress on the cord. The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack.
To install one UPS in a parallel-ready configuration: Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar. Switch off utility power to the distribution point where the parallel-ready UPS system will be connected.
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Retain both blue terminating plugs for future use. Blue Terminating Plug (CAN IN) Blue Terminating Plug (CAN OUT) Figure 66. Installing the Blue Terminating Plug (Single Parallel-Ready UPS Installation) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Loosen the two screws on the plug retainer and slide the plug retainer out. Gently loop and twist the parallel input cord as shown to minimize stress on the cord. The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack.
To install one to five UPSs into an existing parallel (or parallel-ready) configuration: Install individual unit rail kits in the rack containing the BladeUPS Bar, (see Figure 42 on page 59 and see “Rack Setup for the UPS” on page 64, Step 1 through Step 8.
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Repeat Steps 3 through 5 to install a CAN Bridge Card in each in each new UPS to be installed NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 10 and 11.
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11. Install the BladeUPS modules in the rack by lifting and sliding them into the rack on the rail kits. 12. If not already installed, using the supplied connectors, install a CAN Bridge Card cable between each UPS as shown in Figure 64 on page 79, connecting the CAN OUT port on one UPS to the CAN IN port on the next UPS.
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Loosen the two screws on the plug retainer and slide the plug retainer out. Gently loop and twist the parallel input cords as shown to minimize stress on the cords. The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack.
10. Switch the UPS battery circuit breaker to the ON ( ) position. 11. If optional EBMs are installed, switch all EBM battery circuit breakers to the ON ( ) position. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an overload alarm. Verify that all UPS circuit breakers are in the OFF (O) position. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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15. Verify that all UPSs in the parallel system are updated to the same firmware version. NOTE Firmware v2.0 and higher does not operate in a parallel system with v1.xx. All UPSs must have firmware v2.x installed. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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If any firmware versions do not match, install the firmware from the supplied BladeUPS: Documents, Firmware, and Installation Video CD or visit www.eaton.com/powerquality to download the latest version and the instructions for installing it.
(see Figure 70). A thicker bar indicates the node is energized. Bypass Output Power Percentage Rectifier/ Inverter Battery Charge Remaining Charger (or Battery is Charging) Battery Figure 70. BladeUPS Module Mimic Screen Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
The LCD displays the Start screen at startup. During operation, the Start screen also displays after 15 minutes of inactivity. The display is user-selectable: the default is the Eaton logo, but this can be changed to the Mimic screen in the User Settings menu.
#4: On Battery Signal Inputs Signal: [X-Slot-1] [X-Slot-2] [INPUT 1] [INPUT 2] [signal inputs] <empty> Logic: [0] [1] For more information, see “Programmable Signal Inputs” on page 111. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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X-Slot, including remotely. X-Slot Signal Input Activation 0 through 65 seconds Delay Site iring Fault Notice [Enabled] [Disabled] Alarm Enabled Input Range [Standard] [ITIC} Standard Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
The group and delay settings will be synchronized across all parallel units Operating Modes The BladeUPS module front panel indicates the UPS status through the UPS indicators (see Figure 69 on page 93).
Starting a Standalone UPS To start a standalone UPS (see Figure 60 on page 74): Verify that all UPS circuit breakers are in the OFF (O) position. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Verify that all redundant signal cables are connected. Switch on utility power where the UPSs are connected. Switch the UPS input circuit breakers on each UPS to the ON ( ) position. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Switch the UPS input circuit breaker to the ON ( ) position. Wait for the UPS front panel display to illuminate. indicator flashes on the UPS. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
To shut down an individual UPS in the parallel system (see Figure 60 on page 74): Switch the load connector circuit breaker to the OFF (O) position. NOTE The load connector breaker controls the load connector only, not the output power cord. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
TO NORMAL MODE. Alternatively (standalone UPS only): Press any button to activate the menu options, then select TURN UPS ON/OFF , TURN UPS ON, and OK to confirm. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
The UPS uses the setting to adjust the predicted battery runtime. CAUTION Do not attach the External Battery Interconnect to an EBM. Doing so may cause damage to the EBM or the UPS. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
SETTINGS, BATTERY SETUP , and Automatic Battery Tests. Use the or buttons to select Disabled. Press the button to save the setting. Press the button until the Start screen appears. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
(For Parallel Use Only) Relay Output Contacts X- lot Communication Bay 1 X- lot Communication Bay 2 Figure 71. Communication Options and Control Terminals (Standalone UPS shown) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Continue to “Operation” on page 93 to start up the UPS. Communication Options The BladeUPS has serial communication capabilities through the DB-9 communication port or through an X-Slot card in one of the available bays. The UPS supports two serial communication devices according to the following table: Table 15.
X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The BladeUPS has two available communication bays for any X-Slot card, including: Relay Interface Card - has isolated dry contact (Form-C) relay outputs for UPS status: Utility failure, Low battery, UPS alarm/OK, or On bypass.
Power Xpert UPS Card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to a twisted-pair Ethernet (10/100BaseT) network. It is compatible with Eaton IPM/IPP software, Power Xpert monitoring software, and also provides ModBus TCP connectivity to allow setup of UPS shutdown schedules, as well as UPS test and control.
These alarms can be activated separately or at the same time with other building alarms. Building alarms are local only to the UPS. on generator If active, the High Efficiency setting is disabled (BladeUPS 12i model only) and battery tests are disabled. ext battery breaker If active, the UPS knows that the external batteries are disconnected.
NC external switch. If the use of NO REPO operation is desired, connect an NO external switch. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Reconnect the REPO connector pins and turn on the UPS manually to restart. Short the pins to keep the UPS running. Maximum resistance is 10 ohm. NOTE Always test the REPO function before applying your critical load to avoid accidental load loss. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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(Normally-Open) + Polarity Normally-Open – Polarity + Polarity Normally-Closed Factory-Installed Jumper Wire – Polarity (do not remove) Figure 78. Normally-Open REPO Switch Wiring in a Parallel System Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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UPS 1 REPO Terminals + Polarity Normally-Open REPO witch – Polarity (Normally-Closed) + Polarity Normally-Closed – Polarity Figure 79. Normally-Closed REPO Switch Wiring in a Parallel System Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
CAN is down. The system operates the same as with CAN, except for a Check Parallel Board alarm. Auto-Identification The BladeUPS parallel system can assign identities to each UPS in the system automatically. To take advantage of this feature, wire the CAN Bridge Cards together as described in “Parallel UPS Installation” on page 75.
In a standalone UPS, the load can be connected from the outlet cord or the Anderson load connector. The Output measurement would be the total load on the UPS, and the Load Receptacle reading would be the portion supplied by the Anderson load connector. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The batteries charge to 80% capacity in fewer than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after long-term storage.
For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. Remove the breaker tie from the circuit breaker on all EBMs. Switch all battery circuit breakers to the ON ( ) position. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
LCD Cable Figure 80. Removing the UPS Front Cover NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to Bypass mode. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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When installing single-string battery trays for BladeUPS 5.1 kVA, always install the single-string trays in the bottom battery compartment. When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Push the top of the front cover firmly into place, and then push the bottom firmly into place. NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal mode. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
A failed battery test initiates a Battery Test Failed alarm. To cancel a battery test in progress: Press any button to activate the menu options. Select CONTROL, START BATTERY TEST, then CANCEL. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Pull firmly to unseat the connectors. Use two hands to support the module. NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Push the top of the front cover firmly into place, and then push the bottom firmly into place. Verify that no alarms are indicated on the control panel. Transfer the UPS to Normal mode. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Figure 86. Replacing the UPS Front Cover Replacing a UPS in a Parallel System You can replace a UPS in a parallel system without powering down the system or protected load. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Pull firmly to unseat the connectors. Use two hands to support the module. NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements and benefits, visit www.eaton.com/ powerquality often for updates. You can download the latest firmware version. The downloadable file includes the instructions for installing the update.
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UPS to a parallel system, verify that all UPSs in the parallel system are updated to v2.x. See Step 15 on page 91 to view the firmware version on the display panel. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Desk for the dealer or distributor nearest you. Typical Alarms and Conditions The BladeUPS module is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected.
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Table 24 on page 137 for specific output decrease. The alarm resets when the condition becomes inactive. overload ranges). LED is on. One beep every three seconds. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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Restart the battery test. front panel. The UPS is not in the proper phase of the ait for the cycle to complete (up to one month). cycle. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
Before silencing an alarm, check the alarm condition and perform the applicable action to resolve the condition. Press any button on the front panel display to silence the alarm. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
See Note UPSCord8UL UL input.output L21-30P 3.05/1.83m (10/6 ft) UPSCord5UL 5.1 k UL input/output L21-20P 3.05/1.83m (10/6 ft) NOTE Customized Anderson connector for use with Eaton BladeUPS Bar Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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BladeUPS 12i model without internal batteries: 63.5 kg (140 lb) BladeUPS 12 model with internal batteries: 141 kg (311 lb) BladeUPS 12i model with internal batteries: 143 kg (316 lb) BladeUPS 5.1 model with single string of internal batteries: 100 kg (219 lb) Weights See Note BladeUPS 5.1 model with dual strings of internal batteries: 140 kg (307 lb)
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Operating Temperature Optimal battery performance: 5°C to 25°C (41°F to 77°F) Storage Temperature 0°C to 25°C (32°F to 77°F) Transit Temperature -25°C to 55°C (-13°F to 131°F) Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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24/12 4.7/13.6 9.5/27 17/42 27/60 34/76 36/18 4.7/13.6 9.5/27 17/42 27/60 34/76 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
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48/24 6.7/19.2 13/34 23/54 35/77 44/98 60/30 6.2/18.4 13/33 22/52 33/74 42/94 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton BladeUPS 5.1 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 9 www.eaton.com/powerquality...
(which the End-User agrees to pay), for the value of the replacement product. If the Warranted Item is to be replaced by Eaton, but the End-User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement product, Eaton will use commercially reasonable...
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The remedies of the End-User set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply with its obligations hereunder. In no event shall Eaton be liable for any indirect, incidental, special, or consequential damages of any kind or type whatsoever, resulting from, or in connection with, any claim or cause of action, whether brought in contract or in tort (including negligence or strict liability).
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