Eaton BladeUPS User Manual
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Eaton BladeUPS User Manual

Eaton BladeUPS User Manual

Bladeups maintenance bypass module
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Eaton BladeUPS
Maintenance Bypass Module
User's Guide

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Summary of Contents for Eaton BladeUPS

  • Page 1 ® Eaton BladeUPS Maintenance Bypass Module User's Guide...
  • Page 3 ® Eaton BladeUPS Maintenance Bypass Module User's Guide...
  • Page 4 Phillips Screw Company. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are properties of their respective companies. ECopyright 2009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
  • Page 5 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo...

  • Page 6: Special Symbols

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

  • Page 7: Table Of Contents

    ................EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ®...
  • Page 8 ............Figure 24. BladeUPS MBM Breaker Interlock Operation – Bypass Mode .

  • Page 9: Introduction

    Maintenance Bypass Module (MBM) is a three-breaker ® maintenance bypass. The MBM is designed to operate with the BladeUPS 12 kVA three-phase uninterruptible power supplies in a fully populated 60kW N+1 system. The MBM enables power to completely bypass and isolate the UPS so that the UPS can be safely serviced, upgraded, or replaced without interrupting power to critical systems.

  • Page 10: Figure 1. The Bladeups Mbm

    BladeUPS MBM BladeUPS Bar BladeUPS Module BladeUPS Module BladeUPS Module Bottom BladeUPS MBM Entry Wireway BladeUPS BladeUPS MBM Figure 2. Typical BladeUPS MBM Installation with BladeUPS Modules EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 11: Safety Warnings

    To comply with international standards and wiring regulations, the sum of the leakage current of the MBM and the total equipment connected to the output of this MBM must not have an earth leakage current greater than 3.5 milliamperes. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 12 For at overholde internationale standarder og vedtægter om ledningsføring må summen af lækstrømmen fra VSB'en og det samlede udstyr, der er tilsluttet VSB'ens output, ikke have en lækstrøm på mere end 3,5 milliampere. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 13: Belangrijke Veiligheidsinstructies

    Om te voldoen aan de internationale normen en bedradingsvoorschriften, mag de som van de lekstroom van de MBM en de totale uitrusting die is aangesloten op de uitgang van deze MBM geen grotere lekstroom hebben dan 3,5 milliampère. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 14 Laite tulee ain kytkeä tulipalon vaaran välttämiseksi kaikkien voimassa olevien sähköturvallisuusmääräysten ja -asetusten mukaisesti ylivirtasuojalla varustettuun sähköverkkoon. Kansainvälisten standardien ja kytkentämääräysten mukaisesti MBM-moduulin ja siihen kytkettyjen laitteiden yhteenlaskettu maavuotovirta ei saa ylittää 3,5 milliampeeria. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 15 Pour répondre aux normes internationales et réglementations de câblage, la somme du courant de fuite du MBM et l'équipement total connecté à la sortie de ce MBM ne doit pas dépasser un courant de fuite à la terre de 3,5 milliampères. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 16 Zur Einhaltung der internationalen Normen und Verdrahtungsvorschriften darf die Summe des Kriechstroms des MBM und der an die Ausgänge dieses 97 %-igen MBM angeschlossenen Geräte nicht mehr als 3,5 Milliampere betragen. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 17: Avvisi Di Sicurezza

    MBM e di tutte le apparecchiature collegate all'uscita del modulo non deve presentare un valore di corrente di dispersione di terra superiore a 3,5 milliampere. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 18: Viktig Sikkerhetsinformasion

    For å være i henhold til internasjonale standarder og koblingsreguleringer, må summen av strømlekkasjen til MBM og det samlede utstyret koblet til uttaket fra denne MBM ikke ha jordlekkasje som overskrider 3,5 milliampére. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 19 Para se adequar aos padrões internacionais e regulamentos de fiação, a soma do vazamento de corrente do MBM e o equipamento total conectado na saída deste MBM não pode ter um vazamento de corrente de aterramento maior do que 3,5 miliamperes. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 20 ANSI/NFPA 70. В соответствии с международными стандартами и нормами электропроводки, общий ток утечки на землю для МПБТО и подключенного к выходу МПБТО оборудования не должен превышать 3,5 миллиампер. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 21: Advertencias De Seguridad

    MBM y el equipo total conectado a la salida de este MBM no deben tener una corriente de fuga a tierra superior a 3,5 miliamperes. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 22 För att uppfylla kraven i internationella standarder och föreskrifter beträffande kabelledning, får inte summan av läckströmmen från MBM och från den sammanlagda utrustning som är ansluten till MBM överskrida en jordläckström på 3,5 milliampere. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 23: Installation

    Checking the MBM Installation Accessories The Maintenance Bypass Module (MBM) is designed to be mounted in a separate rack from the BladeUPS modules. The MBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square and round mounting holes.

  • Page 24: Tools Required

    Have two people lift the cabinet from the box for ease of removal. Discard or recycle the packaging in a responsible manner, or store it for future use. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 25: Mechanical Installation

    Top Mounting . Place the rail for the MBM at the top, using positions 13 and 18 from the top of the rack for the front hex-head screws (see Figure 4). EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 26: Figure 4. Front Rail Screw Positions For The Mbm

    Top Mounting . The top rail uses positions 15 and 17 from the top of the rack for the rear hex-head screws. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 27: Figure 6. Rear Rail Screw Positions For The Mbm

    If the mounting brackets are not already installed, align the two mounting brackets with the screw holes on the side of the MBM and secure with the supplied 6-32 x 5/16” flat-head screws (see Figure 8). EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 28: Figure 8. Installing The Mbm Mounting Brackets And Front Covers

    Align the pins on the rear of each cover with the openings in the MBM cabinet. Push the cover firmly into place. See Figure 8. 12. Continue to the following section, “Electrical Installation.” EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 29: Electrical Installation

    (4 – #14-1/0) NOTE Wiring should be sized in accordance with the power cable termination sizes listed in this table, the BladeUPS parallel current rating and overcurrent protection rating required (refer to the BladeUPS user's guide), and national and local electrical codes. Use 13.3 mm (6 AWG) 90_C copper wire minimum.

  • Page 30: Power Wiring Installation

    To install wiring: Verify the UPS is turned off and all power sources are removed. Refer to the operation chapter of the BladeUPS user's guide for shutdown instructions. Verify that the MBM is properly installed and secured. Remove the screws securing the MBM rear panel (see Figure 10) and remove the panel to gain access to the terminals.

  • Page 31: Figure 11. Mbm Cabinet Top View

    Breaker Aux and REPO terminals. (Remove panel to drill or punch conduit holes.) NOTE Each conduit landing plate can accept up to two 3” conduit fittings. Figure 12. MBM Cabinet Bottom View EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 32: Figure 13. Power Terminal Locations

    Table 1 on page 21 for wiring and termination requirements. 13. Connect phase A, B, and C power wiring to the MBM UPS input and BladeUPS Bar UPS input terminals. See Table 1 on page 21 for wiring and termination requirements.

  • Page 33: Interface Wiring Installation

    BladeUPS Bar terminal block. See Figure 13 for terminal locations. 15. Connect phase A, B, and C power wiring to the MBM UPS output and BladeUPS Bar UPS output terminals. See Table 1 on page 21 for wiring and termination requirements.
  • Page 34 INSTALLATION EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 35: Communication

    (see Figure 16 for detail) Figure 14. Signal Input and Output Connector Breaker Aux and REPO Terminals (see Figure 17 for detail) Figure 15. Breaker Aux and REPO Terminals (Rear Panel Removed) EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 36: Figure 16. Signal Connector Detail

    Bypass Aux – NC Bypass Aux – Com UPS Output Aux – NO UPS Output Aux – NC UPS Output Aux – Com Figure 17. Breaker Aux and REPO Terminals Detail EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 37: Installing Signal Cable

    On the UPS connected to the MBM, configure the UPS signal input 1, signal input 2, and relay output. The UPS signals are configured through the UPS front panel under the user settings menu. Refer to Table 2 and the operation chapter of the BladeUPS user's guide for instructions. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality...

  • Page 38: Breaker Aux And Repo Terminals

    To install breaker aux terminals: Verify the UPS is turned off and all power sources are removed. Refer to the operation chapter of the BladeUPS user's guide for shutdown instructions. Verify all power sources are removed from the MBM. Remove the screws securing the MBM rear panel (see Figure 10 on page 22) and remove the panel to gain access to the terminals.
  • Page 39 Terminal Wire Size Rating Suggested Wire Size Tightening Torque 5A, 125/250 Vac, 50/60 Hz 3.3–0.52 mm (12–20 AWG) 0.8 mm (18 AWG) 4.7 Nm (42 lb in) 1A, 125 Vdc EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 40: Installing A Remote Emergency Power-Off

    The REPO switch must have a minimum rating of 250 Vac at 20 mA and be a normally-open latching-type switch not tied into the BladeUPS REPO or any other circuit. 120 Vac is present on the LV model REPO connections and 230 Vac is present on the HV model REPO connections.

  • Page 41: Figure 19. Repo Switch Wiring

    0.8 mm (18 AWG) 4.7 Nm (42 lb in) REPO Switch MBM REPO Terminals (Normally-Open) + Polarity Bypass Breaker Shunt Trip – Polarity Figure 19. REPO Switch Wiring EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...
  • Page 42 COMMUNICATION EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 43: Operation

    Chapter 5 Operation This chapter contains information on how to use the BladeUPS Maintenance Bypass Module (MBM), including front panel controls and indicators, operating modes, and transferring the MBM between modes. Controls and Indicators The controls and indicators identified and described in Table 6 and shown in Figure 20 are used to control and monitor MBM operation.

  • Page 44: Operating Modes

    The MBM supports a critical load in two different modes of operation: In Normal mode, the critical load is supplied by the BladeUPS, which derives its power from rectified utility AC power. In this mode, the battery charger also provides charging current for the battery, if needed.

  • Page 45: Normal Mode Current Flow

    In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities. Figure 22 shows the path of electrical power through the MBM when operating in Bypass mode. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 46: Using The Ups When An Mbm Is Installed

    Closed Start the UPS in Normal mode. Refer to the instructions in the operation chapter of the BladeUPS user's guide. Attach the MBM top and bottom front covers: Align the pins on the rear of each cover with the openings in the MBM cabinet.

  • Page 47: Transferring The Mbm To Bypass

    W A R N I N G Power is present inside the cabinets. Close the Bypass breaker (see Figure 20). Slide the interlock bar to the right (see Figure 24). EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 48: Figure 24. Bladeups Mbm Breaker Interlock Operation - Bypass Mode

    Align the pins on the rear of each cover with the openings in the MBM cabinet. Push the cover firmly into place. See Figure 23. Interlock Bar Figure 24. BladeUPS MBM Breaker Interlock Operation – Bypass Mode EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ®...

  • Page 49: Transferring The Mbm To Normal Mode

    Verify the UPS Input indicator is illuminated. Verify the UPS is operating and is in Bypass mode. Refer to the instructions in the operation chapter of the BladeUPS user's guide. Verify the UPS Output indicator is illuminated. Close the UPS Output breaker (see Figure 20 on page 36).

  • Page 50: Figure 25. Bladeups Mbm Breaker Interlock Operation - Normal Mode

    OPERATION Interlock Bar Figure 25. BladeUPS MBM Breaker Interlock Operation – Normal Mode EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 51: Mbm Maintenance

    MBM. Important Safety Instructions Remember that the BladeUPS MBM system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER. The MBM interior is unsafe until the UPS is shut down and utility power to the MBM is disconnected.

  • Page 52: Recycling The Used Mbm

    C A U T I O N Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 53: Specifications

    441 x 754 x 261 mm 17.3” x 29.6” x 10.5” Weights BladeUPS MBM LV shipped: 45.4 kg (100 lb) BladeUPS MBM HV shipped: 45.4 kg (100 lb) BladeUPS MBM LV installed: 34.5 kg (76 lb) BladeUPS MBM HV installed: 34.5 kg (76 lb) Table 9.
  • Page 54 SPECIFICATIONS Table 11. Electrical Output BladeUPS MBM LV BladeUPS MBM HV Nominal Output Voltage 120/208 Vac three-phase 230/400 Vac three-phase Nominal Frequency 50/60 Hz 50/60 Hz Rated Output Current 166.5A Connections Hardwired using pressure terminations Full Output Three-phase Table 12. Environmental and Safety...

  • Page 55: Mbm Schematics

    This chapter shows the schematics of each Maintenance Bypass Module (MBM) model. Figure 26 shows the low voltage (208V) model and Figure 27 shows the high voltage (400V) model. Figure 26. BladeUPS MBM LV Schematic EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ®...

  • Page 56: Figure 27. Bladeups Mbm Hv Schematic

    MBM SCHEMATICS Figure 27. BladeUPS MBM HV Schematic EATON BladeUPS 164201785 Rev 1 www.eaton.com/powerquality ® Maintenance Bypass Module User's Guide...

  • Page 57: Troubleshooting

    Chapter 9 Troubleshooting The BladeUPS Maintenance Bypass Module (MBM) is designed for durable, trouble-free operation. Use the following section to determine the cause of minor problems. Trouble Conditions The following table describes possible trouble conditions. See Figure 28 for fuse and indicator locations.

  • Page 58: Service And Support

    Indicator Fuse (F5) UPS Output Indicator (DS4) UPS Output Indicator Fuse (F4) Figure 28. BladeUPS MBM Fuse and Indicator Locations Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.

  • Page 59: Warranty

    Products (individually and collectively, the “Product”) purchased and registered with Eaton and cannot be transferred. This restriction applies even in the event that the Product is initially sold by Eaton for resale to an End-User. This Warranty gives you specific legal rights, and you may also have other rights which vary from State to State (or jurisdiction to jurisdiction).
  • Page 60 Some States or jurisdictions do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control.
  • Page 62 *1642017851* 164201785 1...

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