Eaton BladeUPS Series Dos Installation Instructions
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Eaton BladeUPS Series Dos Installation Instructions

Eaton BladeUPS Series Dos Installation Instructions

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BladeUPS
DoS Installation Instructions

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Summary of Contents for Eaton BladeUPS Series

  • Page 1 ® ® Eaton BladeUPS DoS Installation Instructions...
  • Page 3 Eaton BladeUPS ® ® DoS Installation Instructions...
  • Page 4 NOTE: On the Web site opening page, click Support and select the Customer Service link for more information. Eaton, BladeUPS, and X-slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. Phillips is a registered trademark of Phillips Screw Company.

  • Page 5: Table Of Contents

    Specifications ..........21 Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 6 Table of Contents Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 7: Introduction

    1 palletized Transformer (not needed if you are using an existing transformer or not using a transformer; see Figure 1) Figure 1. BladeUPS Cabinet and Transformer (if ordered) 2 BladeUPS shipping cartons (see Figure 1 and Figure 2 for more information) Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 8 BladeUPS Module Chassis (delivered with Electronics Module installed) Electronics Module Battery Packs 1 package UPS Documentation and Software Tools: IPSS Software Suite CD and Firmware CD Installation instructions and a standard BladeUPS User’s Guide Door Keys Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 9 Table 1. Shipped in Each Shipping Carton (Continued) Quantity Description Hot Sync CAN Bridge Cards CAN Bridge Card Cable Redundant Signal Cable Input-Output Wire Blue Terminating Plugs Bypass Switch Contact Cable Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 10: Tools

    Flathead (short and long) Short- and long-handled medium flat-bladed screwdriver Short- and long-handled #2 Phillips® screwdriver Ratcheting socket wrench and socket for 9/16" screws 7 mm wrench or socket Utility knife Adjustable pliers Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 11: Moving The System And Battery Pallets

    Some set ups will be retrofitting their transformer configuration with a BladeUPS cabinet instead of another type of Eaton UPS. If so, make sure the Eaton UPS bolted to the top of the transformer is removed per your facility practice before unpacking the BladeUPS shipping cartons.

  • Page 12: Unloading The System

    Like the SERVICE position, BYPASS connects the load directly to AC input power and disconnects UPS output. However, because BYPASS also disconnects AC input from the UPS, this is the appropriate position for UPS maintenance or repair. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 13 Note: If you are using a transformer in your BladeUPS system configuration, make sure the transformer is at the final installation location. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 14 If you are NOT using a transformer: Bolt the cabinet to the floor. Figure 7. Lift BladeUPS Cabinet on Top of the Transformer Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 15: Equipment Setup

    Use a Phillips screwdriver to remove the screw that secures the EM. Set the EM on a stable surface. Carry the first BladeUPS module to the cabinet and insert it into the bottom bay of the cabinet. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 16 OFF position. The OFF position is down and a small OFF label is visible on the circuit breaker switch (see Figure 12). Note: On both BladeUPS back panels, CB2 is above the Input-Output Wire and CB1 is below the Input-Output Wire. Figure 12. CB1 and CB2 in OFF Position Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 17: Install The Equipment Modules And Batteries

    When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Reinstall the battery cover plates. Secure them with the screws you retained, four on the left and four on the right of each plate (see Figure 13). Figure 13. Reinstall Battery Covers Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 18 Connect the front control panel display cable for each BladeUPS to its RJ-45 connector on the EM (see Figure 14). Figure 14. Connect Display Cables Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 19: Wiring And Cabling

    Route the wiring from the transformer through the cut-out channel hole provided (see Figure 15). Figure 15. Tap the Line At the BladeUPS cabinet back panel, install the following for each BladeUPS module (see Figure 16 through Figure 20): Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 20 Install a blue terminating plug in the CAN IN port on the top UPS (see Figure 17). Install a blue terminating plug in the CAN OUT port on the bottom UPS (see Figure 17). Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 21 X-slot BAY = Hot Sync CAN Bridge Card CAN OUT = Blue Terminating Plug CAN OUT = CAN Bridge Card Cable CAN IN = CAN Bridge Card Cable CAN IN = Blue Terminating Plug Figure 17. CAN Bridge Card Connections Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 22 If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all wiring is correct for proper operation. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 23 Terminal Wiring Strip Figure 20. Attach TB11 and TB12 to the Terminal Wiring Block Replace the back panel of the transformer. Replace all the cover plates on the back of the BladeUPS cabinet. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 24 Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 25 Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...

  • Page 26: System Startup

    Check each UPS front panel display for active alarms or notices (other than “Batteries Disconnected”). Resolve any active alarms before continuing. Note: See “Service and Troubleshooting” in the Eaton BladeUPS User’s Guide (Preassembled and Standard Systems) For use with Eaton BladeUPS 5 kVA to 60 kVA (N+1) systems.

  • Page 27: Specifications

    Input Plug Type Length See Note UPSCordPUL 12 kW UL input/output Anderson 0.5m (1.5 ft) NOTE Customized Anderson connector for use with Eaton Dual BladeUPS Table 4. Weights and Dimensions Extended Battery Module (EBM)     Dimensions 12" x 33" x 46"...
  • Page 28 Maximum wet bulb temperature with no cosmetic damage Up to 1,000 meters (3,300 ft) above sea level; Operating Altitude up to 2,000 meters (6,600 ft) with 1% derating per +100 meters (330 ft) Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 29 +2 EBMs +3 EBMs +4 EBMs 12/6 14/30 27/56 42/89 60/128 76/165 24/12 8.7/23 18/42 28/66 43/94 55/120 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 30 36/18 7.3/20 15/37 24/57 38/82 48/105 48/24 6.7/19.2 13/34 23/54 35/77 44/98 60/30 6.2/18.4 13/33 22/52 33/74 42/94 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton BladeUPS DoS Installation Instructions P-164000613—Rev 3...
  • Page 32 *1642017233* P-164000613 3...

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