Eaton BladeUPS User Manual
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Eaton BladeUPS User Manual

Eaton BladeUPS User Manual

12 kva
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Powerware BladeUPS
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12 kVA
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  • Page 1 Powerware BladeUPS ® 12 kVA User’s Guide...
  • Page 2 VCCI Notice Eaton, Powerware, Powerware Hot Sync, ABM, and X−Slot are registered trademarks and BladeUPS and ConnectUPS are trademarks of Eaton Corporation or its subsidiaries and affiliates. Greenlee is a registered trademark of Greenlee Textron.
  • Page 3 Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: Harmonized Standards: IEC 61000−3−12 EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC...
  • Page 4 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL −...

  • Page 5: Table Of Contents

    ..............EATON Powerware 164201649 Rev 3 www.powerware.com ®...
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  • Page 7 ............EATON Powerware 164201649 Rev 3 www.powerware.com ®...
  • Page 8 TABLE OF CONTENTS EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 9: Introduction

    The BladeUPS is designed for critical applications such as ultra high−density blade servers in a data center environment. Figure 1 shows the BladeUPS with an optional Extended Battery Module (EBM). Figure 1. The BladeUPS with Optional EBM EATON Powerware 164201649 Rev 3 www.powerware.com...
  • Page 10 UPS modules. A standalone UPS converts to a parallel UPS by changing the line cord. Each UPS in the parallel system connects to a BladeUPS Bar pre−installed in the rear of a Powerware rack. Racks can be configured for bottom or top entry.
  • Page 11 INTRODUCTION The BladeUPS Bar for parallel systems, mounted in the rear of a Powerware rack, provides the required input and output connections for the paralleled UPSs and has a single system−rated input connection. Figure 2 shows an example of a BladeUPS parallel system.
  • Page 12 There is a maximum of four EBMs per BladeUPS. The EBM(s) for a standalone BladeUPS can be mounted directly below the BladeUPS or, with rack side panels removed, in an adjacent rack to the left of the rack containing the BladeUPS.

  • Page 13: Safety Warnings

    To comply with international standards and wiring regulations, the sum of the leakage current of the UPS and the total equipment connected to the output of this UPS must not have an earth leakage current greater than 3.5 milliamperes. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 14 I overensstemmelse med internationale normer og bestemmelser for el−installation må det udstyr, der er forbundet til udgangen af denne UPS, tilsammen ikke overskride en jordafdelingsspænding på mere end 3,5 milliampere. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 15: Belangrijke Veiligheidsinstructies

    Sluit om brandgevaar te voorkomen de apparatuur uitsluitend aan op een circuit voorzien van een overstroombeveiliging voor vertakte circuits van maximaal 100 A in overeenstemming met de National Electrical Code (Nationale Elektriciteitsvoorschriften), ANSI/NFPA 70. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 16 Ympäristön lämpötila ei saa ylittää 40 °C. Älä käytä lähellä vettä ja vältä kosteita tiloja (95 % maksimi). EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 17 La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d’eau ou dans une atmosphère excessivement humide (95 % maximum). EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 18 W A R N U N G Die USV führt lebensgefährliche Spannungen. Alle Reparatur− und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer zu wartenden Komponenten. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 19: Avvisi Di Sicurezza

    Il presente manuale contiene importanti istruzioni da seguire durante l’installazione e la manutenzione dell’UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l’apparecchiatura e conservare il presente manuale per futuro riferimento. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 20 Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare riferimento alle disposizioni locali. Non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle fiamme. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 21: Viktig Sikkerhetsinformasion

    Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av batterier. Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 22 Siga as instruções apropriadas ao desfazer-se das baterias. Consulte os códigos do local para maiores informações sobre os regulamentos de descarte de produtos. Nunca jogue as baterias no fogo, porque há risco de explosão. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 23 Для обеспечения соблюдения требований международных стандартов и требований к разводке электрических цепей, суммарная величина тока утечки на землю всего оборудования, подключенного к выходу ИБП, не должна превышать 3,5 миллиампера. ® EATON Powerware BladeUPSt (12 kVA) User’s Guide 164201649 Rev 3 www.powerware.com...

  • Page 24: Advertencias De Seguridad

    Para reducir el riesgo de incendio, realice la conexión únicamente hacia un circuito que cuente con un máximo de 100 amperios de protección contra sobrecorriente de circuito derivado, de acuerdo con el Código Eléctrico Nacional, ANSI/NFPA 70. ® EATON Powerware BladeUPSt (12 kVA) User’s Guide 164201649 Rev 3 www.powerware.com...
  • Page 25 är kontrollerade och där inga ledande föroreningar förekommer. Omgivande temperatur får ej överstiga 40°C. Använd inte utrustningen nära vatten eller vid hög luftfuktighet (max 95 %). EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 26 Håll ej behörig personal borta från batterierna. Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning. Använda batterier får aldrig brännas upp. De kan explodera. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 27: Installation

    NOTE Check the battery recharge date on the shipping carton label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 28: Unpacking The Cabinet

    If installing a parallel system, continue to the following section, Parallel System Setup." If installing a standalone UPS and optional EBM(s), continue to EBM Setup" on page 28. Otherwise, continue to UPS Setup" on page 34. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 29: Parallel System Setup

    Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. A UPS connected to a BladeUPS Bar with a paralleling line cord is identified as a member of the parallel system. The BladeUPS Bar connects the line and load to a common power bus.

  • Page 30: Preparing The Rack

    Reverse the door handle mounting. NOTE The handle uses gravity to operate properly. Reversing the handle is required. Move the Eaton Powerware logo to the upper part of the door. Verify that the leveling feet are long enough to lower to the floor.
  • Page 31 INSTALLATION (Optional) For ease of installation, remove the rack side panels, especially the panel on the side nearest the BladeUPS Bar. Plan where each cabinet will be located in the rack and determine the U" marks to use for mounting the rails. For example, for a rack...

  • Page 32: Installing The Input And Output Wiring

    If your rack is designed for bottom entry but you need to provide top entry wiring, skip to Step 7 on page 26. Otherwise, continue to Step 3. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 33 Remove the six screws on the conduit landing plate and retain. Remove the plate and retain. See Figure 6. Figure 6. Removing the Conduit Landing Plate (Bottom Entry Shown) EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 34 See Figure 7. NOTE Verify that top entry wiring in a bottom entry rack does not interfere with access areas for the fans, connectors, breakers, or X−Slot cards on any BladeUPS. Ferrite Assembly (loosened) Figure 7.
  • Page 35 INSTALLATION Connect the input, output, and ground wires to the BladeUPS Bar terminal block according to Figure 8 and Table 2. Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 5 or Figure 7).

  • Page 36: Ebm Setup

    EBM Setup." Otherwise, continue to UPS Setup" on page 34. EBM Setup The BladeUPS EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack−mount configuration with square and round mounting holes. The rail assemblies adjust to mount in 48−cm (19−inch) racks with front to rear rail distances from 61 to 76 cm (24 to...

  • Page 37: Rack Setup For The Ebm

    4 holes above the last installed screw (see Figure 10). NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 38 Figure 10. Front Rail Screw Positions for the EBM Secure the rail to the front of the rack with two hex−head screws (see Figure 11). Front Rail Hex−Head Screws Figure 11. Securing the Front Rail EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 39 Position 13 Second Rail Position 11 Position 4 First Rail Position 2 Figure 12. Rear Rail Screw Positions for the EBM Clip Nuts Figure 13. Securing the Rear Rail EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 40 EBM. Push the cover firmly into place. See Figure 14. 6−32 Flat−Head Screws Mounting Bracket Figure 14. Installing the EBM Mounting Brackets 10. Slide the EBM into the rack. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 41 13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear hold−down brackets. The EBM is now secured in the rack. 14. Continue to the following section, UPS Setup." EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 42: Ups Setup

    INSTALLATION UPS Setup The BladeUPS UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack−mount configuration with square and round mounting holes. The rail assemblies adjust to mount in 48−cm (19−inch) racks with front to rear rail distances from 61 to 76 cm (24 to 30 inches) deep.

  • Page 43: Rack Setup For The Ups

    Position 9 Mounting Bracket Position 4 Bottom of Rail Position 1 Bottom of Rack or Top of Other Cabinet Figure 17. Front Rail Screw Positions for the UPS EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 44 Using two M5 machine screws, attach the rail to the front of the rack and finger−tighten only (see Figure 17 and Figure 19). Position 12 Position 1 Front M5 Screws Figure 19. Securing the Front Rail EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 45 NOTE For ease of installation, it is recommended to install all of the rail kits for the parallel system before installing the UPSs. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 46 NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. Electronics Module Locking Screw Ring Handle Figure 21. Removing the Electronics Module EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 47 12. Slide the UPS into the rack. 13. Parallel or parallel−ready system only. If you are installing other X−Slot cards besides the Powerware Hot Sync CAN Bridge Card, skip to Step 16. NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance needed to install the X−Slot cards.
  • Page 48 Verify that the brackets seat firmly, then tighten the nuts on the rear hold−down brackets. The UPS is now secured in the rack. Figure 24. Inserting the Rear Hold−Down Bracket EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 49 2−Pin Connector 2−Pin with Jumper 2−Pin Connector 3−Pin Connector Figure 25. Installing the Communication Terminal Block Connectors 19. Continue to the following section, Installing the UPS Internal Batteries." EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 50: Installing The Ups Internal Batteries

    When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Figure 27. Installing the UPS Battery Trays EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 51 If you are installing an optional EBM, continue to the following section, EBM Installation." Otherwise, continue to Standalone UPS Installation" on page 48 or Parallel UPS Installation" on page 50. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 52: Ebm Installation

    See Figure 30 on page 46 and Figure 31 on page 47 for examples of EBM connections in a parallel system. Continue to Standalone UPS Installation" on page 48 or Parallel UPS Installation" on page 50. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 53 INSTALLATION Battery Breaker UPS Battery Connector EBM Cable Battery EBM Battery Breakers Connectors Figure 29. Typical EBM Installation EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 54 INSTALLATION Figure 30. Example EBM Installations in Parallel Systems NOTE Figure 30 shows two systems using optional 0.9m (3 ft) battery extension cables. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 55 INSTALLATION Figure 31. Example EBM Installation in a Large Parallel System NOTE Figure 31 shows a system using optional 0.9m (3 ft) battery extension cables. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 56: Standalone Ups Installation

    NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. The BladeUPS models require a dedicated branch circuit that meets the following requirements: 50A (BladeUPS 12) or 30A (BladeUPS 12i) circuit with overcurrent protection Three−phase, 4−wire plus ground, 208Y/120V nominal (BladeUPS 12)
  • Page 57 Bonding Screw Output Power Cord Input Power Cord Figure 32. BladeUPS Rear Panel (Standalone UPS Shown with IEC 309−60A Output Power Cord) NOTE The load connector breaker controls the load connector only, not the output power cord. EATON Powerware 164201649 Rev 3 www.powerware.com ®...

  • Page 58: Parallel Ups Installation

    NOTE The load connector breaker controls the load connector only, not the output power cord. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment (see Figure 33). Figure 33. Powerware Hot Sync CAN Bridge Card EATON Powerware 164201649 Rev 3 www.powerware.com...
  • Page 59 INSTALLATION NOTE It is recommended to install the Powerware Hot Sync CAN Bridge Card in X−Slot Communication Bay 2 (see Figure 32 on page 49), leaving the X−Slot Communication Bay 1 available for other types of X−Slot cards. Remove the X−Slot communication bay cover on the UPS and retain the screws.
  • Page 60 Repeat Steps 4 through 7 to install a CAN Bridge Card in each UPS to be paralleled. NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 9 and 10. For more information, see Auto−Identification"...
  • Page 61 CAN Bridge Card Cable Standalone/ Parallel UPS 2 For Parallel Use Only Standalone/ Parallel UPS 1 Initializing Jumper Figure 36. Typical CAN Bridge Card and Redundant Signal Wiring EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 62 12. Remove the Standalone/Parallel terminal block connector from the last UPS (UPS 3 in Figure 36). 13. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X−Slot communication bay. 14. If you are installing power management software, connect your computer to the UPS communication port or optional X−Slot card...
  • Page 63 The loop and twist for each cord may vary depending on configuration and strain relief. 19. Continue to Parallel System Initial Startup" on page 68. Figure 37. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown) EATON Powerware 164201649 Rev 3 www.powerware.com ®...

  • Page 64: Single Parallel−Ready Ups Installation

    NOTE The load connector breaker controls the load connector only, not the output power cord. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment (see Figure 38). Figure 38. Powerware Hot Sync CAN Bridge Card EATON Powerware 164201649 Rev 3 www.powerware.com...
  • Page 65 INSTALLATION NOTE It is recommended to install the Powerware Hot Sync CAN Bridge Card in X−Slot Communication Bay 2 (see Figure 32 on page 49), leaving the X−Slot Communication Bay 1 available for other types of X−Slot cards. Remove the X−Slot communication bay cover on the UPS and retain the screws.
  • Page 66 INSTALLATION Loosely install the Powerware Hot Sync CAN Bridge Card into the open X−Slot on the UPS rear panel. Install the supplied initializing jumper (see Figure 40) into the CAN IN port on the UPS. On startup, the parallel−ready system will identify the UPS with the initializing jumper as UNIT 1.
  • Page 67 Emergency Power−off" on page 95 to install the REPO switch before powering on the parallel−ready system. 14. Connect the parallel input cord from the UPS to the BladeUPS Bar in the rack as shown in Figure 37 on page 55.

  • Page 68: Ups Installation Into An Existing Parallel System

    NOTE The load connector breaker controls the load connector only, not the output power cord. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment (see Figure 41). Figure 41. Powerware Hot Sync CAN Bridge Card EATON Powerware 164201649 Rev 3 www.powerware.com...
  • Page 69 INSTALLATION NOTE It is recommended to install the Powerware Hot Sync CAN Bridge Card in X−Slot Communication Bay 2 (see Figure 32 on page 49), leaving the X−Slot Communication Bay 1 available for other types of X−Slot cards. Remove the X−Slot communication bay cover on the UPS and retain the screws.
  • Page 70 CAN Bridge Cards are fully installed and connected. NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 9 and 10. For more information, see Auto−Identification"...
  • Page 71 CAN Bridge Card Cable Standalone/ Parallel UPS 2 For Parallel Use Only Standalone/ Parallel UPS 1 Initializing Jumper Figure 43. Typical CAN Bridge Card and Redundant Signal Wiring EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 72 13. Remove the Standalone/Parallel terminal block connector from the last UPS (UPS 3 in Figure 43). 14. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X−Slot communication bay. 15. If you are installing power management software, connect your computer to the UPS communication port or optional X−Slot card...
  • Page 73 UPS(s) without shutting down the parallel system, perform the steps in Parallel System Initial Startup"on the additional UPS(s) only. Figure 44. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown) EATON Powerware 164201649 Rev 3 www.powerware.com ®...

  • Page 74: Standalone Ups Initial Startup

    Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 75 ON ( ) position. 17. Press the button until the Eaton Powerware logo appears. 18. If optional EBMs are installed, see Configuring the UPS for EBMs" on page 87 to set the number of installed EBMs.

  • Page 76: Parallel System Initial Startup

    Switch all UPS battery circuit breakers to the ON ( ) position. If optional EBMs are installed, switch all EBM battery circuit breakers to the ON ( ) position. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 77 ON ( ) position. 14. On any UPS, press the button until the Eaton Powerware logo appears. 15. If optional EBMs are installed, see Configuring the UPS for EBMs" on page 87 to set the number of installed EBMs for each UPS.
  • Page 78 NOTE When adding a new UPS to a parallel system or updating one UPS’s firmware, verify that all UPSs in the parallel system are updated to the same firmware version. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 79: Operation

    Chapter 4 Operation This chapter contains information on how to use the BladeUPS, including front panel operation, operating modes, UPS startup and shutdown, configuring the UPS for Extended Battery Modules (EBMs), transferring the UPS between modes, and setting the power strategy.

  • Page 80: Changing The Language

    Display Functions As the default or after 15 minutes of inactivity, the LCD displays the selectable startup screen. The default is the Eaton Powerware logo and can be changed to the Mimic screen in the User Settings menu. The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen.
  • Page 81 UPS Type / Part Number / Serial Number / Firmware / Display / System Display / CAN Bridge Turn UPS On/Off On and Off Options UPS On / UPS Off / System On / System Off EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 82: User Settings

    This setting is not available for six−unit systems (must be Redundant Mode only). Parallel XCP: [System] [Sub Unit] System Select Sub Unit for PowerVision software. Select System for other software. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 83 Selecting Not Allowed prevents load Control Commands from X−Slot2/Serv commands such as Load Off through the X−Slot, including remotely. X−Slot Signal Input Activation Delay 0 through 65 seconds EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 84: Operating Modes

    Total: 0/32 REPO Configuration [Enabled][Disabled] Enabled Operating Modes The BladeUPS front panel indicates the UPS status through the UPS indicators. Figure 45 on page 71 shows the UPS front panel indicators and controls. Normal Mode During Normal mode, the indicator illuminates solid and the UPS is powered from the utility.

  • Page 85: Battery Mode

    When the UPS is turned off and remains plugged into a power outlet, the UPS is in Standby mode. The indicator is off, indicating that power is not available to your equipment. The battery recharges when necessary. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 86: Ups Startup And Shutdown

    Switch the UPS battery circuit breaker to the ON ( ) position. If optional EBMs are installed, switch all EBM battery circuit breakers to the ON ( ) position. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 87 12. To energize a load connected through the Load Connector, switch the load connector circuit breaker to the ON ( ) position. 13. Press the button until the Eaton Powerware logo appears. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 88: Starting A Parallel System

    11. On any UPS, press any button on the front panel display to activate the menu options. Select TURN UPS ON/OFF, TURN SYSTEM ON, and press the button. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 89: Starting The Ups On Internal Bypass

    ON ( ) position. 14. On any UPS, press the button until the Eaton Powerware logo appears. Starting the UPS on Internal Bypass NOTE Starting the UPS on internal bypass leaves the load unprotected.
  • Page 90 Correct the alarms and restart if necessary. 11. Switch the load connector circuit breaker to the ON ( ) position. 12. Press the button until the Eaton Powerware logo appears. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 91: Standalone Ups Shutdown

    OFF (O) position. Switch the UPS input circuit breaker to the OFF (O) position. Press the button until the Eaton Powerware logo appears. Switch off utility power where the UPS is connected. EATON Powerware 164201649 Rev 3 www.powerware.com ®...

  • Page 92: Individual Paralleled Ups Shutdown

    Switch the UPS input circuit breaker to the OFF (O) position. Disconnect the redundant signal cable(s) from the UPS. Press the button until the Eaton Powerware logo appears. NOTE If there is only one breaker for all UPSs, do not switch off utility power until all UPSs are shut down.

  • Page 93: Parallel System Shutdown

    Switch the UPS input circuit breaker to the OFF (O) position. Press the button until the Eaton Powerware logo appears. If you want to completely remove power from the UPSs, continue to Standalone UPS Shutdown" on page 83 to shut down each individual UPS.

  • Page 94: Transferring The Ups Between Modes

    Select HIGH EFFICIENCY or STANDARD, and OK to confirm. NOTE Time in the Standard power strategy is limited to 60 minutes when commanded through the front panel. The setting then automatically returns to High Efficiency. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 95: Configuring Battery Settings

    Examples of such sources include generators, other UPSs, and other stiff or soft sources. If a test is run on a source not capable of being backfed, the BladeUPS will abort the test (due to utility failure) and will maintain the load and log the event.

  • Page 96: Setting The Battery Low Alarm Level

    1.822 1.868 1.918 1.807 1.850 1.883 1.789 1.836 1.866 1.793 1.818 1.850 1.835 1.884 1.941 1.818 1.863 1.903 1.799 1.849 1.883 1.803 1.823 1.865 NOTE Values are approximate. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 97: Communication

    Redundant Signal Wiring (For Parallel Use Only) Relay Output Contacts X−Slot Communication Bay 1 X−Slot Communication Bay 2 Figure 47. Communication Options and Control Terminals (Standalone UPS shown) EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 98: Installing Communication Options And Control Terminals

    See Communication Options" on page 91 or Control Terminals" on page 94 for detailed information. Route and tie the cable(s) out of the way. Continue to Operation" on page 71 to start up the UPS. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 99: Communication Options

    COMMUNICATION Communication Options The BladeUPS has serial communication capabilities through the DB−9 communication port or through an X−Slot card in one of the available bays. The UPS supports two serial communication devices according to the following table: Independent Multiplexed X−Slot 1 X−Slot 2...

  • Page 100: Db−9 Communication Port

    Table 6. Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS Transmit to external device Receive from external device Signal common (tied to chassis) EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 101: Slot Cards

    X−Slot Cards X−Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The BladeUPS has two available communication bays for any X−Slot card, including: ConnectUPS−X Web/SNMP Card − has SNMP and HTTP capabilities as well as monitoring through a Web browser interface;...

  • Page 102: Control Terminals

    Normally Open Figure 51. External Control Terminal Connections NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or other mechanical control is preferred. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 103: Remote Emergency Power−Off

    NOTE Leave the REPO connector installed in the REPO port on the UPS even if the REPO function is not needed. There are two REPO positions that may be used, normally−open (NO) or normally−closed (NC). See Figure 47 on page 89 for REPO locations. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 104: Relay Output Contacts

    The relay output contacts must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay output contacts have a maximum rating of 30 Vac/1A and 60 Vdc/2A nominal values. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 105: Programmable Signal Inputs

    Table 7. Programmable Signal Inputs Signal Description on generator If active, the High Efficiency setting is disabled (BladeUPS 12i model only) and battery tests are disabled. charger off If active, the battery charge function is disabled. In a utility power outage, the discharge of batteries is supported.

  • Page 106: Parallel Communication

    DC link under voltage Battery over voltage Redundant Signal Wiring BladeUPS 12i model. The redundant signal wiring provides redundant backfeed protection in case of CAN failure in the parallel system. If the CAN fails, the UPSs transfer to Normal mode. The system runs unsynchronized, and any UPS can transfer to Battery mode as necessary.

  • Page 107: Auto−Identification

    COMMUNICATION Auto−Identification The BladeUPS parallel system can automatically assign identities to each UPS in the system. To take advantage of this feature, wire the CAN Bridge Cards together as described in Parallel UPS Installation" on page 50. Upon startup, the UPS with the initializing jumper installed will identify itself as UNIT 1.
  • Page 108 COMMUNICATION EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 109: Ups Maintenance

    Check the battery recharge date on the shipping carton label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 110: When To Replace Batteries

    ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter wiring can cause injury. Disconnect charging source prior to connecting or disconnecting battery terminals. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 111: How To Replace Ebms

    For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. Remove the breaker tie from the circuit breaker on all EBMs. Switch all battery circuit breakers to the ON ( ) position. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 112: How To Replace Ups Internal Batteries

    LCD Cable Figure 52. Removing the UPS Front Cover NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to Bypass mode. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 113 UPS MAINTENANCE Remove the eight screws on the battery cover plate and retain. Remove the plate. See Figure 53. Figure 53. Removing the UPS Battery Cover Plate EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 114 When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Figure 54. Installing the UPS Battery Trays EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 115 NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal mode. Verify that there are no alarms indicated on the control panel. LCD Cable Figure 55. Replacing the UPS Front Cover EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 116: Testing New Batteries

    A failed battery test initiates a Battery Test Failed alarm. To cancel a battery test in progress: Press any button to activate the menu options. Select CONTROL, START BATTERY TEST, then CANCEL. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 117: Replacing The Electronics Module

    Parallel configurations only. Disconnect the redundant signal cable(s) from the UPS. For the location of the redundant signal cable, see Figure 36 on page 53. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 118 Record the serial number of the replacement module for your warranty. If not returning the electronics module for warranty, see the following section, Recycling the Used Battery or UPS," for proper disposal. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 119 Verify that there are no alarms indicated on the control panel. Transfer the UPS to Normal mode. LCD Cable Figure 57. Replacing the UPS Front Cover EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 120: Recycling The Used Battery Or Ups

    Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements and benefits, visit www.powerware.com often for updates. You can download the latest firmware version and the instructions for installing it. NOTE When adding a new UPS to a parallel system or updating one UPS’s firmware, verify that all UPSs in the parallel system are updated to the same firmware version.

  • Page 121: Specifications

    12 kVA or 12 kW at 208V* BladeUPS 12i 12 kVA or 12 kW at 400V* EBM Model Number BladeEBM BladeUPS Bar Model Number BladeUPS Bar 60 For up to 6 UPSs * Derated for line cord and nominal line voltage Cord Model Number...
  • Page 122 Table 10. BladeUPS Bar 60 Dimensions (WxDxH) 140 x 113 x 1827 mm (5.5" x 4.4" x 71.9") Weight BladeUPS Bar: 19 kg (42 lb); Wireway Enclosure: 20 kg (45 lb) Total Weight: 39 kg (87 lb) UPS Connections Up to 6 Rack Placement Bottom wireway fits into the bottom 6U of standard rack space.
  • Page 123 Connections IEC 309−60A power cord IEC 309−32A power cord For paralleling, a single Anderson input/output cord connects to the BladeUPS Bar (see Table 8 on page 113). Noise Filtering MOVs and common mode line filter Input Power Factor High Efficiency setting: load dependent Standard setting: >0.99...
  • Page 124 >150%: load transfers to Bypass mode after 300 ms Voltage Waveform Normal mode and Battery mode: Sine wave; <2% THD with linear load; <5% with nonlinear load Full Output Three−phase EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 125 Less than 58 dBA at 1 meter typical (Normal mode) Less than 64 dBA at 1 meter typical (Battery mode) Leakage Current <3.5 mA Communication DB−9: 1200–19200 baud EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 126 +1 EBM +2 EBMs +3 EBMs +4 EBMs Batteries BladeUPS 12 BladeUPS 12i NOTE Battery times are approximate and vary depending on the load configuration and battery charge. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 127: Eaton Powerware ® Bladeupst (12 Kva) User's Guide S 164201649 Rev 3 Www.powerware.com

    Chapter 8 Troubleshooting The BladeUPS is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.
  • Page 128 Have a qualified electrician correct the wiring. not exist, or the line and neutral wires are reversed in the wall outlet. LED is on. 1 beep every 3 seconds. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 129 Apply utility power for 48 hours to charge the charged. batteries, then restart the battery test. User cancelled the battery test Restart the battery test. through the front panel. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 130 UPS. Bus option and verify that all UPSs appear in the list. If any UPS is missing, verify the Powerware Hot Sync CAN Bridge Card connections and recheck the status from the UPS front panel. If all UPSs appear in the list, check the redundant signal wiring (see page 54).

  • Page 131: Silencing The Alarm

    A replacement or repair unit will be shipped, freight prepaid for all warrantied units. Help NOTE For critical applications, immediate replacement may be available. Call the Desk for the dealer or distributor nearest you. EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...
  • Page 132 TROUBLESHOOTING EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

  • Page 133: Warranty

    This limited warranty (this Warranty") applies only to the original End−User (the End−User") of any BladeUPS Products (individually and collectively, the Product") purchased and registered with Eaton and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Company for resale to an End−User.
  • Page 134 In order to receive the benefits of this Warranty, the End−User must register the product warranty (via mail or online at www.powerware.com warranty registration"); use the Product in a normal way; follow the Product’s user’s guide; and protect against further damage to the Product if there is a covered defect.
  • Page 135 In the USA, call the Customer Reliability Center 7x24 at 800−356−5737. Outside of the USA, contact your local Powerware product sales or service representative, or call the Customer Reliability Center in the USA at 919−870−3149. For comments or questions about this Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
  • Page 136 WARRANTY EATON Powerware 164201649 Rev 3 www.powerware.com ® BladeUPSt (12 kVA) User’s Guide...

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