Page 1 Eaton ® ® BladeUPS ® ® (Preassembled and Standard Systems) For use with Eaton BladeUPS 5 kVA to 60 kVA (N+1) systems User’s Guide p/n: 164201649 Revision 14...
Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2007-2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
Page 3: Requesting A Declaration Of Conformity
Requesting a Declaration of Conformity Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo Finland Phone: +358–9–452 661 Fax: +358–9–452 665 68 Eaton Corporation 8609 Six Forks Road Raleigh, NC 27615 Phone: 919–870–3000...
Page 4: Special Symbols
Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA.
Page 5 4 4 S S t t a a n n d d a a r r d d S S y y s s t t e e m m I I n n s s t t a a l l l l a a t t i i o o n n ................................................5 5 7 7 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 6 6 6 C C o o m m m m u u n n i i c c a a t t i i o o n n ........................................................1 1 0 0 9 9 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 7 1 1 0 0 W W a a r r r r a a n n t t y y ........................................................... . 1 1 4 4 3 3 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 8 Table of Contents viii Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 9 L L i i s s t t o o f f F F i i g g u u r r e e s s Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 10: List Of Figures
List of Figures Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 11 List of Figures Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 12 List of Figures Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 13 L L i i s s t t o o f f T T a a b b l l e e s s Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14 xiii...
Page 14: List Of Tables
List of Tables Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 15 I I n n t t r r o o d d u u c c t t i i o o n n Figure 1. The BladeUPS Module with Optional EBM Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 16 Introduction Figure 2. Standard Cabinet Used for BladeUPS Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 17 Introduction NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 18 Introduction Figure 3. Example of a BladeUPS Parallel System BladeUPS Bar BladeUPS Module BladeUPS Module BladeUPS Module Bottom Entry Wireway Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 19 Introduction BladeUPS Bar BladeUPS Modules Bottom Entry Wireways BladeUPS Maintenance Battery Modules Example of a BladeUPS Parallel System Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 20 Introduction Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 21 S S a a f f e e t t y y W W a a r r n n i i n n g g s s IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS DANGER LETHAL VOLTAGES. AUTHORIZED SERVICE PERSONNEL ONLY. NO USER SERVICEABLE PARTS WARNING CAUTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER — GEM DISSE ANVISNINGER Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 22: Belangrijke Veiligheidsinstructies
Safety Warnings FARE ADVARSEL! ADVARSEL Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES — BEWAAR DEZE INSTRUCTIES GEVAAR Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 23: Tarkeita Turvaohjeita
Safety Warnings WAARSCHUWING OPGELET Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI — SÄILYTÄ NÄMÄ OHJEET VAARA Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 24: Consignes De Sécurité
Safety Warnings VAROITUS VARO Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS DANGER! Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 25 Safety Warnings AVERTISSEMENT! ATTENTION! Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN — AUFBEWAREN ACHTUNG Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 26: Avvisi Di Sicurezza
Safety Warnings WICHTIGE SICHERHEITSANWEISUNGEN — AUFBEWAREN VORSICHT! Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA — CONSERVARE QUESTE ISTRUZIONI PERICOLO Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 27: Viktig Sikkerhetsinformasion
Safety Warnings AVVERTENZA ATTENZIONE Viktig Sikkerhetsinformasion IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS DANGER Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 28: Regulamentos De Segurança
Safety Warnings WARNING CAUTION Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES — GUARDE ESTAS INSTRUÇÕES PERIGO Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 29 Safety Warnings ADVERTÊNCIA CUIDADO Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ — СОХРАНИТЕ ЭТИ УКАЗАНИЯ ОПАСНО Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 30: Safety Warnings
FARA Denna UPS-enhet inneh?ller LIVSFARLIG SP?NNING. ENDAST AUKTORISERAD SERVICEPERSONAL f?r utf?ra reparationer eller service. Det finns inga delar som ANV?NDAREN KAN UTF?RA SERVICE P? inuti UPS-enheten. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 31: Advertencias De Seguridad
Batterierna m?ste avyttras enligt anvisningarna i lokal lagstiftning. • Anv?nda batterier f?r aldrig br?nnas upp. De kan explodera. Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES — GUARDE ESTAS INSTRUCCIONES PELIGRO Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 32 Safety Warnings ADVERTENCIA PRECAUCIÓN Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 33 3 3 . . 3 3 T T o o o o l l s s R R e e q q u u i i r r e e d d NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 34: Floor Loading
M M o o v v i i n n g g t t h h e e S S y y s s t t e e m m a a n n d d B B a a t t t t e e r r y y P P a a l l l l e e t t s s WARNING Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 35 Moving the System and Battery Pallets Figure 4. Inserting the Forklift Jacks Five and six UPS systems only. WARNING NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 36: Installing The Ramp
I I n n s s t t a a l l l l i i n n g g t t h h e e R R a a m m p p CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 37 Figure 6. Removing the Ramp Ramp N O T E Leave this strap installed until ready to connect ramp. Pallet Front Pallet Front Wooden Mounting Guides (2 pieces) DO NOT REMOVE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 38: Unloading The System
U U n n l l o o a a d d i i n n g g t t h h e e S S y y s s t t e e m m CAUTION CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 39 Unloading the System NOTE Figure 8. Removing the Stabilizing Brackets Four Pallet Rear Shipping Bolts Bracket Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 40 Unloading the System Figure 9. Locating the Leveling Feet Caster Leveling Foot CAUTION CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 41: Preassembled System Setup
P P r r e e a a s s s s e e m m b b l l e e d d S S y y s s t t e e m m S S e e t t u u p p CAUTION NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 42: Preparing The Rack
P P r r e e p p a a r r i i n n g g t t h h e e R R a a c c k k Preparing the Rack – – – – Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 43 Industrial Relay Card User’s guide Metal plate (2) screws Power Xpert ® Gateway Series PXGX-UPS Card User’s guide Serial cable Reminder card Ethernet cable Optional. Bottom Entry Installation NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 44: Top Entry Installation
3 3 . . 1 1 0 0 T T o o p p E E n n t t r r y y I I n n s s t t a a l l l l a a t t i i o o n n Top Entry Installation Figure 11. Top Entry Wiring Installation Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 45 Top Entry Installation Figure 12. BladeUPS Module Rear Panel Load Input Battery (RPM) Connector Breaker Breaker Breaker Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 46 Top Entry Installation Figure 13. Removing the Upper Side Panels Right Upper Side Panel Left Upper Side Panel BACK FRONT Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 47 Top Entry Installation Figure 14. Removing the Trim Screws Interior Trim Screws (A, B, C, D) Outside Trim Screws (1−8) Top Panel Trim NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 48 Top Entry Installation Figure 15. Removing the Cabinet Top Panel Screws 1/8” Front Interior View Back Interior View Front Back Screws Screws Overhead View NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 49 Top Entry Installation Figure 16. Removing the Top Panel Front Screws Back Screws Top Entry Wireway Cable Access Cover Trough Cover Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 50 Figure 17. Removing the Top Entry Conduit Landing Plate Top Entry Conduit Landing Plate Ferrite Assembly (mounted) Figure 18. BladeUPS Bar Top Entry Terminal Block Ground Top Entry Terminal Block Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 51 50 msec during the transition. In these cases, a transformer is not needed. For the BladeUPS a neutral break of over 50ms may be acceptable Please consult with Eaton engineering resources to confirm this is will not create an operational issue.
Page 52: Bottom Entry Installation
3 3 . . 1 1 1 1 B B o o t t t t o o m m E E n n t t r r y y I I n n s s t t a a l l l l a a t t i i o o n n Bottom Entry Installation Figure 19. Bottom Entry Wiring Installation Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 53 Bottom Entry Installation Figure 20. BladeUPS Module Rear Panel Load (RPM) Connector Input Battery Breaker Breaker Breaker Figure 21. Removing the Wireway Access Cover (Bottom Entry Rack Shown) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 54 Bottom Entry Installation Figure 22. Removing the Conduit Landing Plate Bottom Entry Rack Ferrite Assembly (mounted) Figure 23. BladeUPS Bar Terminal Block Ground Bottom Entry Terminal Block Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 55: Installing The Internal Batteries
50 msec during the transition. In these cases, a transformer is not needed. For the BladeUPS a neutral break of over 50ms may be acceptable Please consult with Eaton engineering resources to confirm this is will not create an operational issue.
Page 56 Installing the Internal Batteries Figure 24. BladeUPS Module Rear Panel Load Input Battery (RPM) Connector Breaker Breaker Breaker NOTE Figure 25. Removing the UPS Front Cover Cable Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 57 Installing the Internal Batteries Figure 26. Removing the UPS Battery Cover Plate NOTE Figure 27. Installing the UPS Battery Trays (Two Strings) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 58 Installing the Internal Batteries Figure 28. Installing the UPS Single-string Battery Trays for 5.0 kVA BladeUPS Figure 29. Installing the UPS Front Cover LCD Cable For six UPS preassembled systems only. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 59: Ebm Installation
3 3 . . 1 1 4 4 C C h h e e c c k k i i n n g g t t h h e e E E B B M M A A c c c c e e s s s s o o r r i i e e s s Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 60: Rack Setup For The Ebm
3 3 . . 1 1 5 5 R R a a c c k k S S e e t t u u p p f f o o r r t t h h e e E E B B M M CAUTION NOTE Figure 31. Adjusting the Rail Depth Assembly Wing Nuts Front Rail Assembly Rear NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 61 Position 42 Position 40 First Rail First Rail Position 38 Position 37 Wireway Wireway Bottom of Rack Bottom of Rack Front Rail Screw Positions Rear Rail Screw Positions Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 62 Position 2 Position 1 Front Rail Screw Positions Rear Rail Screw Positions (Installed at Bottom of Rack) (Installed at Bottom of Rack) Figure 34. Securing the Front Rail Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 63 Rack Setup for the EBM Figure 35. Securing the Rear Rail Clip Nuts CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 64 Rack Setup for the EBM Figure 36. Installing the EBM Mounting Brackets 6-32 Flat-Head Screws Mounting Bracket Figure 37. Securing the EBM Mounting Brackets Hex-Head Screws Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 65 Rack Setup for the EBM Figure 38. Securing the Back of the EBM Rear Hold-Down Bracket CAUTION Parallel system only. NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 66 Rack Setup for the EBM Figure 39. Typical EBM Installation Battery Breakers EBM-to-EBM Battery Connectors EBM Cable Battery Breaker EBM-to-UPS Battery Connector Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 67 Rack Setup for the EBM Figure 40. Example EBM Installations in Preassembled Parallel Systems NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 68: Parallel System Initial Startup
3 3 . . 1 1 6 6 P P a a r r a a l l l l e e l l S S y y s s t t e e m m I I n n i i t t i i a a l l S S t t a a r r t t u u p p NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 69 Parallel System Initial Startup NOTE NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 70 Parallel System Initial Startup NOTE 1 NOTE 2 Updating the UPS Firmware NOTE 1 NOTE 2 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 71 4 4 . . 3 3 T T o o o o l l s s R R e e q q u u i i r r e e d d Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 72: Unpacking The Components
P P a a r r a a l l l l e e l l S S y y s s t t e e m m S S e e t t u u p p WARNING Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 73 P P r r e e p p a a r r i i n n g g t t h h e e R R a a c c k k – – – – Optional. WARNING Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 74 Preparing the Rack Optional. Figure 42. Recommended Rail Locations (Example Configuration) NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 75: Installing The Input And Output Wiring
I I n n s s t t a a l l l l i i n n g g t t h h e e I I n n p p u u t t a a n n d d O O u u t t p p u u t t W W i i r r i i n n g g Figure 43. Wiring Entry Options Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 76 Figure 44. Removing the Conduit Landing Plate Bottom Entry Rack Top Entry Rack Figure 45. BladeUPS Bar Terminal Block Ground Ground Bottom Entry Terminal Block Top Entry Terminal Block Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 77 50 msec during the transition. In these cases, a transformer is not needed. For the BladeUPS a neutral break of over 50ms may be acceptable Please consult with Eaton engineering resources to confirm this is will not create an operational issue.
Page 78: Ups Setup
C C h h e e c c k k i i n n g g t t h h e e U U P P S S A A c c c c e e s s s s o o r r i i e e s s – – – – – – Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 79: Rack Setup For The Ups
4 4 . . 1 1 0 0 R R a a c c k k S S e e t t u u p p f f o o r r t t h h e e U U P P S S CAUTION NOTE NOTE 1 NOTE 2 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 80 Bottom of Rail Position 1 or Top of Other Cabinet Figure 47. Installing the Rail Hardware (Right Rail Assembly Shown) M6 Hex Nuts Rear Rear Hold-Down Bracket Front NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 81 Figure 49. Securing the Rear Rail (Right Rail Assembly Shown) Cage Nuts Rear M5 Screws Position 8 Position 7 Rail Stud Position 4 Position 2 Bottom of Rack Position 1 or Top of Other Cabinet Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 82 Rack Setup for the UPS Parallel system only. NOTE CAUTION NOTE Figure 50. Removing the Electronics Module Electronics Module Locking Screw Ring Handle Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 83 Figure 51. Installing the UPS Mounting Brackets Mounting Bracket 6-32 Flat-Head Screws Parallel or parallel-ready system only. NOTE Figure 52. Securing the Front of the UPS Position 9 M5 Screws Position 4 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 84 Optional but recommended. Figure 54. Installing the Communication Terminal Block Connectors Wire Saddle 2-Pin Connector 2-Pin Connector 2-Pin with Jumper 2-Pin Connector 2-Pin with Jumper 3-Pin Connector Wire Saddle Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 85: Installing The Ups Internal Batteries
4 4 . . 1 1 1 1 I I n n s s t t a a l l l l i i n n g g T T h h e e U U P P S S I I n n t t e e r r n n a a l l B B a a t t t t e e r r i i e e s s CAUTION Figure 55. Removing the UPS Battery Cover Plate NOTE Figure 56. Installing the UPS Battery Trays (Two Battery Strings) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 86 Installing The UPS Internal Batteries Figure 57. Installing the UPS Single-string Battery Trays for 5.0 kVA BladeUPS Figure 58. Installing the UPS Front Cover Parallel system only. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 87: Standalone Ups Installation
4 4 . . 1 1 2 2 S S t t a a n n d d a a l l o o n n e e U U P P S S I I n n s s t t a a l l l l a a t t i i o o n n NOTE – – Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 88 IEC309-32 (GH532P6W or similar) GH532C6W (or similar) 12i kVA IEC309-60 (GH560P9W or similar) GH560C9W (or similar) 12 kVA 8 kVA NEMA L21-30P NEMA L21-30R 5.0 kVA NEMA L21-20P NEMA L21-20R NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 89: Hardwired Installation
Hardwired Installation Figure 60. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord) Load Connector Input Battery Breaker Breaker Breaker REPO (NO) REPO (NC) Load Connector Battery Connector Surge Protection (leave installed) X-Slot Communication Bay 1...
Page 90 Hardwired units require a customer-supplied 50A upstream circuit breaker. Figure 61. Removing the Input/Output Box Access Cover NOTE The pre-punched wiring access entry accepts a 2.54 cm (1”) inner diameter bushing. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 91 50 msec during the transition. In these cases, a transformer is not needed. For the BladeUPS a neutral break of over 50ms may be acceptable Please consult with Eaton engineering resources to confirm this is will not create an operational issue.
Page 92: New Multiple Parallel Ups Installation
New Multiple Parallel UPS Installation Figure 63. BladeUPS Module Rear Panel (Standalone UPS Shown with Hardwired Terminal Block) NOTE 4 4 . . 1 1 4 4 N N e e w w M M u u l l t t i i p p l l e e P P a a r r a a l l l l e e l l U U P P S S I I n n s s t t a a l l l l a a t t i i o o n n...
Page 93 New Multiple Parallel UPS Installation NOTE Figure 64. Powerware Hot Sync CAN Bridge Card NOTE NOTE Auto-Identification Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 94 New Multiple Parallel UPS Installation Figure 65. Installing the Blue Terminating Plug (First UPS) Blue Terminating Plug (CAN IN) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 95 New Multiple Parallel UPS Installation Figure 66. Installing the Blue Terminating Plug (Last UPS) Blue Terminating Plug (CAN OUT) NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 96 Standalone/ Parallel UPS 2 For Parallel Use Only CAN Bridge Card Cable Standalone/ Parallel UPS 1 Blue Terminating Plug CAUTION Installing Communication Options and Control Terminals Control Terminals Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 97 New Multiple Parallel UPS Installation NOTE NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 98: Single Parallel Ready Ups Installation
4 4 . . 1 1 5 5 S S i i n n g g l l e e P P a a r r a a l l l l e e l l R R e e a a d d y y U U P P S S I I n n s s t t a a l l l l a a t t i i o o n n CAUTION NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 99 Single Parallel Ready UPS Installation NOTE NOTE Figure 69. Installing the Blue Terminating Plug (Single Parallel-Ready UPS Installation) Blue Terminating Plug (CAN IN) Blue Terminating Plug (CAN OUT) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 100 Single Parallel Ready UPS Installation NOTE 1 NOTE 2 IMPORTANT Installing Communication Options and Control Terminals Remote Emergency Power-off NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 101: Parallel Ups Installation
4 4 . . 1 1 6 6 P P a a r r a a l l l l e e l l U U P P S S I I n n s s t t a a l l l l a a t t i i o o n n Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 102: Ups Installation Into An Existing Parallel System
4 4 . . 1 1 7 7 U U P P S S I I n n s s t t a a l l l l a a t t i i o o n n I I n n t t o o A A n n E E x x i i s s t t i i n n g g P P a a r r a a l l l l e e l l S S y y s s t t e e m m CAUTION NOTE NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 103 UPS Installation Into An Existing Parallel System NOTE Figure 71. Removing the Jumper J7 (Side View) Jumper J7 - Pins 1 and 2 (First and Last UPS) Shown Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 104 UPS Installation Into An Existing Parallel System NOTE CAUTION NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 105 4 4 . . 1 1 8 8 S S t t a a n n d d a a l l o o n n e e U U P P S S S S t t a a r r t t u u p p NOTE NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 106 Standalone UPS Startup NOTE Updating the UPS Firmware NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 107 4 4 . . 1 1 9 9 P P a a r r a a l l l l e e l l S S y y s s t t e e m m I I n n i i t t i i a a l l S S t t a a r r t t u u p p NOTE 1 NOTE 2 NOTE 3 NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 108 Parallel System Initial Startup NOTE NOTE 1 NOTE 2 Updating the UPS Firmware NOTE 1 NOTE 2 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 109 Control Buttons for the LCD Menu Options Figure 73. BladeUPS Module Mimic Screen Bypass Output Power Percentage Rectiﬁer/ Inverter Battery Charge Remaining Charger (or Battery is Charging) Battery Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 110: Changing The Language
D D i i s s p p l l a a y y F F u u n n c c t t i i o o n n s s NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 111: User Settings
Set Hours, Minutes Time is a 24-hour clock. Display Contrast Adjust contrast with up/down arrow buttons. Moderate Change Language English Select Language Available languages depend on model and languages installed. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 112 “Configuring the UPS for Customer Supplied Batteries” on page 108. Power Strategy High Efficiency [High Efficiency] [Standard] For more information, see Operating Modes the following section. Start Screen Eaton logo Eaton logo Mimic screen Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 113: Operating Modes
O O p p e e r r a a t t i i n n g g M M o o d d e e s s Normal Mode Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 114: Battery Mode
Operating Modes High Efficiency. Standard. BladeUPS 12 model only. Battery Mode NOTE Bypass Mode Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 115: Standby Mode
S S t t a a r r t t i i n n g g a a S S t t a a n n d d a a l l o o n n e e U U P P S S NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 116: Starting A Parallel System
S S t t a a r r t t i i n n g g a a P P a a r r a a l l l l e e l l S S y y s s t t e e m m NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 117: Starting The Ups On Internal Bypass
5 5 . . 1 1 1 1 S S t t a a n n d d a a l l o o n n e e U U P P S S S S h h u u t t d d o o w w n n Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 118: Individual Paralleled Ups Shutdown
5 5 . . 1 1 3 3 P P a a r r a a l l l l e e l l e e d d S S y y s s t t e e m m S S h h u u t t d d o o w w n n NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 119 5 5 . . 1 1 7 7 C C o o n n f f i i g g u u r r i i n n g g T T h h e e U U P P S S F F o o r r E E B B M M s s Table 14. EBM Selection for UPS Configurations UPS Configurations Selection UPS only 0 (default) UPS + 1 EBM Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 120: Configuring The Ups For Customer Supplied External Batteries
5 5 . . 1 1 9 9 S S e e t t t t i i n n g g t t h h e e B B a a t t t t e e r r y y L L o o w w L L e e v v e e l l A A l l a a r r m m Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 121: Running Automatic Battery Tests
5 5 . . 2 2 0 0 R R u u n n n n i i n n g g A A u u t t o o m m a a t t i i c c B B a a t t t t e e r r y y T T e e s s t t s s NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 122 Running Automatic Battery Tests Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 123 I I n n s s t t a a l l l l i i n n g g C C o o m m m m u u n n i i c c a a t t i i o o n n O O p p t t i i o o n n s s a a n n d d C C o o n n t t r r o o l l T T e e r r m m i i n n a a l l s s Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 124: Communication Options
Any X-Slot card Any X-Slot card Not in use Any X-Slot card Available Eaton Relay Interface Card Powerware Hot Sync CAN Bridge Card Any X-Slot card Not in use Available Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 125: Communication Port
X X - - S S l l o o t t C C a a r r d d s s Relay Interface Card Modbus Card Industrial Relay Card (IRC) Power Xpert UPS Card (PXGX UPS) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 126 R R e e l l a a y y O O u u t t p p u u t t C C o o n n t t a a c c t t s s CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 127: Programmable Signal Inputs
These alarms can be activated separately or at the same time with other building alarms. Building alarms are local only to the UPS. on generator If active, the High Efficiency setting is disabled (BladeUPS 12i model only) and battery tests are disabled. ext battery breaker If active, the UPS knows that the external batteries are disconnected.
Page 128: Installing Repo For A Standalone Ups
6 6 . . 1 1 0 0 I I n n s s t t a a l l l l i i n n g g R R E E P P O O f f o o r r a a S S t t a a n n d d a a l l o o n n e e U U P P S S Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 129 6 6 . . 1 1 1 1 I I n n s s t t a a l l l l i i n n g g R R E E P P O O f f o o r r a a P P a a r r a a l l l l e e l l S S y y s s t t e e m m NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 130 + Polarity Normally-Closed – Polarity REPO Switch UPS 1 REPO Terminals (Normally-Open) + Polarity Normally-Open – Polarity + Polarity Factory-Installed Jumper Wire Normally-Closed – Polarity (do not remove) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 131 UPS 2 REPO Terminals + Polarity Normally-Open – Polarity + Polarity Normally-Closed – Polarity UPS 1 REPO Terminals + Polarity Normally-Open REPO Switch – Polarity (Normally-Closed) + Polarity Normally-Closed – Polarity Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 132: Parallel Communication
6 6 . . 1 1 5 5 A A u u t t o o - - I I d d e e n n t t i i f f i i c c a a t t i i o o n n Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 133 Metering 6 6 . . 1 1 6 6 M M e e t t e e r r i i n n g g Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 134 Metering Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 135 R R e e p p l l a a c c i i n n g g B B a a t t t t e e r r i i e e s s NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 136: How To Replace Ebms
H H o o w w t t o o R R e e p p l l a a c c e e E E B B M M s s CAUTION Recycling the Used Battery or UPS Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 137: How To Replace Ups Internal Batteries
H H o o w w t t o o R R e e p p l l a a c c e e U U P P S S I I n n t t e e r r n n a a l l B B a a t t t t e e r r i i e e s s CAUTION Figure 83. Removing the UPS Front Cover LCD Cable NOTE Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 138 How to Replace UPS Internal Batteries Figure 84. Removing the UPS Battery Cover Plate CAUTION Recycling the Used Battery or UPS NOTE Figure 85. Installing the UPS Battery Trays (Two Battery Strings) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 139 How to Replace UPS Internal Batteries Figure 86. Installing the UPS Single-string Battery Trays for BladeUPS 5.0 kVA NOTE Figure 87. Replacing the UPS Front Cover Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 140: Testing New Batteries
R R e e p p l l a a c c i i n n g g t t h h e e E E l l e e c c t t r r o o n n i i c c s s M M o o d d u u l l e e NOTE Standalone UPS configurations only. Parallel for capacity configurations only. Parallel for redundancy configurations only. NOTE Parallel configurations only. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 141: Replacing The Electronics Module
NOTE Figure 88. Removing the UPS Front Cover and Electronics Module Electronics Module Locking Screw LCD Cable Ring Handle Recycling the Used Battery or UPS Parallel configurations only. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 142: Replacing A Ups In A Parallel System
7 7 . . 1 1 0 0 R R e e p p l l a a c c i i n n g g a a U U P P S S i i n n a a P P a a r r a a l l l l e e l l S S y y s s t t e e m m NOTE NOTE 1 NOTE 2 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 143 7 7 . . 1 1 1 1 R R e e c c y y c c l l i i n n g g t t h h e e U U s s e e d d B B a a t t t t e e r r y y o o r r U U P P S S WARNING CAUTION Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 144: Updating The Ups Firmware
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. Phillips and Pozidriv are registered trademarks of Phillips Screw Company. Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 145 T T y y p p i i c c a a l l A A l l a a r r m m s s a a n n d d C C o o n n d d i i t t i i o o n n s s Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 146 Verify that all battery trays are fully seated and locked in place. If the battery trays condition persists, contact your service representative. LED is on. One beep every three disconnect- seconds. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 147: Typical Alarms And Conditions
NC REPO switch is not installed. active or the NC REPO jumper is missing. The main The UPS does not start. Verify that the main utility breaker is on. utility Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 148 Clear the alarm by opening the battery breaker. Battery test did not run. The bypass Verify that the bypass utility is available and within limits. utility was not present or was not within limits. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 149 Select the Turn System On option through the front panel of the UPS that was turned off. Selective Trip. The UPS If the condition persists, contact your service representative. detects an internal fault. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 150: Silencing The Alarm
S S i i l l e e n n c c i i n n g g t t h h e e A A l l a a r r m m Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 151 UPSCord8UL 8 kW UL input.output L21-30P 3.05/1.83m (10/6 ft) UPSCord5UL 5.0 kW UL input/output L21-20P 3.05/1.83m (10/6 ft) NOTE Customized Anderson connector for use with Eaton BladeUPS Bar Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 152: Specifications
Rack without side panels or casters: 99 kg (219 lb) Weight Side panels (each): 8.5 kg (19 lb); Casters (4): 5 kg (10 lb) Total weight: 121 kg (267 lb) Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 153 Input Power Factor Standard setting: >0.99 Input Mode Three-phase 5-wire with continuous neutral. Input Source NOTE: Contact your Eaton UPS sales specialist for operation with 4-pole ATS switches. Table 25. Electrical Output BladeUPS 12i BladeUPS 5.0 BladeUPS 12 Model Model...
Page 154 BTU Standard mode BTU Standard mode Less than 58 dBA at 1 meter typical (Normal mode) Less than 64 dBA at 1 meter typical (Battery mode) Audible Noise Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 155 UPSs Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs 24/12 4.7/13.6 9.5/27 17/42 27/60 34/76 36/18 4.7/13.6 9.5/27 17/42 27/60 34/76 48/24 4.7/13.6 9.5/27 17/42 27/60 34/76 Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 156 48/105 48/24 6.7/19.2 13/34 23/54 35/77 44/98 60/30 6.2/18.4 13/33 22/52 33/74 42/94 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 157: Limited Warranty Period
1 1 0 0 . . 1 1 . . 1 1 . . 1 1 E E a a t t o o n n ® ® U U P P S S M M o o d d e e l l : : B B l l a a d d e e U U P P S S ® ® ( ( G G l l o o b b a a l l ) ) WARRANTOR: LIMITED WARRANTY: LIMITED WARRANTY PERIOD: WHAT THIS LIMITED WARRANTY COVERS: PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS: WHAT THIS LIMITED WARRANTY DOES NOT COVER: Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
Page 158: Warranty
WARRANT SOFTWARE (SUCH AS LINUX) THAT WAS CREATED USING AN “OPEN SOURCE” MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE. THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY EATON WITH RESPECT TO THE PRODUCTS AND SERVICES AND, EXCEPT FOR SUCH FOREGOING WARRANTY, EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY, TITLE, NON-INFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE.
Page 159 Warranty OBTAINING WARRANTY SERVICE: Eaton BladeUPS 5 kVA to 60 kVA (N+1) User’s Guide 164201649—Rev 14...
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