Eaton BladeUPS User Manual
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Eaton BladeUPS User Manual

Eaton BladeUPS User Manual

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Eaton
BladeUPS
®
®
Maintenance Bypass Module (MBM)
User's Guide

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Summary of Contents for Eaton BladeUPS

  • Page 1 Eaton BladeUPS ® ® Maintenance Bypass Module (MBM) User's Guide...
  • Page 2 Eaton and BladeUPS are registered trademarks Eaton Corporation or its subsidiaries and affiliates. Phillips and Pozidriv are a registered trademarks of Phillips Screw Company. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.
  • Page 3 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo Finland...

  • Page 4: Special Symbols

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

  • Page 5: Table Of Contents

    WARRANTY............Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 6 Table of Contents Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 7: Introduction

    Interlock bar for UPS Output and Bypass breakers to prevent turning both breakers off at the same time and dropping the load. Mounts in any rack with 6U of available space, including the BladeUPS module rack. (Installing the MBM in the same module rack can limit the number of UPSs.) 6U height that fits any standard 48 cm (19") rack.
  • Page 8 Location for the BladeUPS BladeUPS Bar BladeUPS Module BladeUPS Module BladeUPS Module BladeUPS MBM Bottom Entry Wireway BladeUPS BladeUPS MBM Figure 2. Typical BladeUPS MBM Installation with BladeUPS Modules Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 9: Safety Warnings

    FARE Denne VSB indeholder LIVSFARLIG SPÆNDING. Alle reparationer og serviceeftersyn bør UDELUKKENDE udføres af AUTORISERET SERVICEPERSONEL. Der findes INGEN BRUGERANVENDELIGE DELE i VSB'en. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 10 Om te voldoen aan de internationale normen en bedradingsvoorschriften, mag de som van de lekstroom van de MBM en de totale uitrusting die is aangesloten op de uitgang van deze MBM geen grotere lekstroom hebben dan 3,5 milliampère. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 11 Ce MBM contient des TENSIONS MORTELLES. Toutes les réparations et tous les entretiens devront être effectués UNIQUEMENT PAR UN PERSONNEL D–ENTRETIEN AGRÉÉ. Aucune pièce à l–intérieur de ce MBM NE PEUT ÊTRE ENTRETENUE PAR L–UTILISATEUR. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 12 Zur Einhaltung der internationalen–Normen und Verdrahtungsvorschriften darf die Summe des Kriechstroms des MBM und der an die Ausgänge dieses 97 %-igen MBM angeschlossenen Geräte nicht mehr als 3,5 Milliampere betragen. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 13 FARLIG Denne MBM inneholder LIVSFARLIG SPENNING. Reparasjoner og service skal kun utføres av AUTORISERT SERVICE PERSONELL. Det er INGEN BRUKERADGANG TIL DELER inni MBM. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 14 Para se adequar aos padrões internacionais e regulamentos de fiação, a soma do vazamento de corrente do MBM e o equipamento total conectado na saída deste MBM não pode ter um vazamento de corrente de aterramento maior do que 3,5 miliamperes. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 15 PELIGRO Este MBM contiene VOLTAJES LETALES. SOLO EL PERSONAL DE SERVICIO AUTORIZADO debe realizar reparaciones y servicios. NO HAY PIEZAS QUE PUEDAN RECIBIR SERVICIO DEL USUARIO dentro del MBM. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 16 För att uppfylla kraven i internationella standarder och föreskrifter beträffande kabelledning, får inte summan av läckströmmen från MBM och från den sammanlagda utrustning som är ansluten till MBM överskrida en jordläckström på 3,5 milliampere. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 17: Installation

    However, the MBM can be mounted in the same rack as the BladeUPS modules. Racks with the BladeUPS Parallel Bus Bar 6-High installed are limited to five UPSs to allow 6U rack space for the MBM. Racks with the BladeUPS Parallel Bus Bar 4-High installed can be configured to leave 6U rack space for the MBM above or below the bar.

  • Page 18: Tools Required

    The MBM cabinet is located underneath the inside box. Have two people lift the cabinet from the box for ease of removal. Discard or recycle the packaging in a responsible manner, or store it for future use. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 19: Mechanical Installation

    Top Mounting. Place the rail for the MBM at the top, using positions 13 and 18 from the top of the rack for the front hex-head screws (see Figure 4). Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 20 Bottom Mounting. The bottom rail uses positions 2 and 4 from the bottom of the rack for the rear hex-head screws. Top Mounting. The top rail uses positions 15 and 17 from the top of the rack for the rear hex-head screws. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 21 If the mounting brackets are not already installed, align the two mounting brackets with the screw holes on the side of the MBM and secure with the supplied 6-32 x 5/16" flat-head screws (see Figure 8). Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 22 If installing the MBM in the same rack as the UPS, remove the three screws on the right and the bottom right screw securing the MBM rear panel (see Figure 9). The BladeUPS Bar blocks access to these screws when the MBM is installed in the rack.

  • Page 23: Electrical Installation

    Material and labor for external wiring requirements are to be provided for by the customer. Input wiring must be three-phase, 4-wire plus ground. See Table 1 for MBM wiring specifications and refer to the BladeUPS user's guide for BladeUPS Bar wiring requirements and terminal locations.

  • Page 24: Power Wiring Installation

    (4  #14-1/0) NOTE Wiring should be sized in accordance with the power cable termination sizes listed in this table, the BladeUPS parallel current rating and overcurrent protection rating required (refer to the BladeUPS user's guide), and national and local electrical codes.
  • Page 25 Aux and REPO terminals. (Remove panel to drill or punch conduit holes.) NOTE Each conduit landing plate can accept up to two 3" conduit fittings. Figure 11. MBM Cabinet Top View Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 26 See Table 1 on page 18 for wiring and termination requirements. Verify all ground connections are installed according to local and national electrical wiring codes. 12. Connect the Neutral to the MBM and BladeUPS Bar neutral terminals. See Table 1 on page 18 for wiring and termination requirements.
  • Page 27 Installation 13. Connect phase A, B, and C power wiring to the MBM UPS input and BladeUPS Bar UPS input terminals. See Table 1 on page 18 for wiring and termination requirements. Critical Load Phase A Mains Input Phase A...

  • Page 28: Interface Wiring Installation

    After interface wiring is complete, proceed to the following section, “Parallel System with MBM Initial Startup.” Parallel System with MBM Initial Startup To start up a parallel system with an MBM installed, see “Operation” on page 31 and the BladeUPS user's guide. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 29: Communication

    (see Figure 16 for detail) Figure 14. Signal Input and Output Connector Breaker Aux and REPO Terminals (see Figure 17 for detail) Figure 15. Breaker Aux and REPO Terminals (Rear Panel Removed) Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 30 Bypass Aux – NC Bypass Aux – Com UPS Output Aux – NO UPS Output Aux – NC UPS Output Aux – Com Figure 17. Breaker Aux and REPO Terminals Detail Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 31: Installing Signal Cable

    It does not matter which UPS is connected to the MBM. Only one UPS needs to be connected using the signal cable. The other UPSs in the parallel system will receive signals through the external CAN communication bus. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 32: Configuring Ups Signals For Bypass Mode

    Press the button to display the identification data, including the firmware version. If the firmware version is not v2.x, install the firmware from the BladeUPS: Documents, Firmware, and Installation Video CD or visit www.eaton.com/powerquality to download the latest version and the instructions for installing it.

  • Page 33: Breaker Aux And Repo Terminals

    Retain the hardware for later use. If necessary, remove the MBM top rear panel (see Figure 11 on page 19). Slide the panel back to remove. The rear panel must be removed first. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 34 Terminal Wire Size Rating Suggested Wire Size Tightening Torque 5A, 125/250 Vac, 50/60 Hz 3.30.52 mm (1220 AWG) 0.8 mm (18 AWG) 4.7 Nm (42 lb in) 1A, 125 Vdc Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 35: Installing A Remote Emergency Power-Off

    The REPO switch must have a minimum rating of 250 Vac at 20 mA and be a normally-open latching-type switch not tied into the BladeUPS REPO or any other circuit. 120 Vac is present on the LV model REPO connections and 230 Vac is present on the HV model REPO connections.
  • Page 36 (1220 AWG) 0.8 mm (18 AWG) 4.7 Nm (42 lb in) REPO Switch MBM REPO Terminals (Normally-Open) + Polarity Bypass Breaker Shunt Trip – Polarity Figure 19. REPO Switch Wiring Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 37: Operation

    Chapter 5 Operation This chapter contains information on how to use the BladeUPS Maintenance Bypass Module (MBM), including front panel controls and indicators, operating modes, and transferring the MBM between modes. Controls and Indicators The controls and indicators identified and described in Table 6 and shown in Figure 20 are used to control and monitor MBM operation.

  • Page 38: Operating Modes

    The MBM supports a critical load in two different modes of operation: In Normal mode, the critical load is supplied by the BladeUPS, which derives its power from rectified utility AC power. In this mode, the battery charger also provides charging current for the battery, if needed.

  • Page 39: Normal Mode Current Flow

    The UPS can be safely shut down and AC input power removed from the UPS using the UPS Input breaker without interrupting power to the critical load. The UPS now can be serviced or replaced safely. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 40: Using The Ups When An Mbm Is Installed

    Bypass Breaker Open UPS Output Breaker Closed UPS Input Breaker Closed Start the UPS in Normal mode. Refer to the instructions in the operation chapter of the BladeUPS user's guide. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 41: Transferring The Mbm To Bypass

    The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source. Verify that the UPS Bypass Mode Active status indicator (see Figure 20) is illuminated, indicating the UPS is operating in Bypass mode. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 42 Open the UPS Output breaker (see Figure 20 and Figure 24). The critical load is directly supplied by utility power. Shut down the UPS. Refer to the instructions in the operation chapter of the BladeUPS user's guide. CAUTION The UPS Input breaker must be opened to electrically isolate the UPS.

  • Page 43: Transferring The Mbm To Normal Mode

    Slide the interlock bar to the left (see Figure 25). Open the Bypass breaker (see Figure 20 on page 32 and Figure 25). Transfer the UPS to Normal mode. Refer to the instructions in the operation chapter of the BladeUPS user's guide.
  • Page 44 Operation Interlock Bar Figure 25. BladeUPS MBM Breaker Interlock Operation – Normal Mode Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 45: Mbm Maintenance

    Daily Maintenance Perform the following steps daily: Check the area surrounding the BladeUPS MBM. Ensure the area is not cluttered, allowing free access to the unit. Ensure the ventilation openings (on rear and sides of the MBM cabinet) are not blocked.
  • Page 46 MBM Maintenance Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 47: Specifications

    BladeUPS MBM HV Nominal Output Voltage 120/208 Vac three-phase 230/400 Vac three-phase Nominal Frequency 50/60 Hz 50/60 Hz Rated Output Current 166.5A Connections Hardwired using pressure terminations Full Output Three-phase Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 48 Up to 2,000 meters (6,600 ft) with 1% derating per +100 meters (330 ft) Transit Altitude Up to 15,000 meters (49,000 ft) above sea level MBM Heat Dissipation ~200W Audible Noise RoHS Compliant Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 49: Mbm Schematics

    This chapter shows the schematics of each Maintenance Bypass Module (MBM) model. Figure 26 shows the low voltage (208V) model and Figure 27 shows the high voltage (400V) model. Figure 26. BladeUPS MBM LV Schematic Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 50 MBM Schematics Figure 27. BladeUPS MBM HV Schematic Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 51: Troubleshooting

    Chapter 9 Troubleshooting The BladeUPS Maintenance Bypass Module (MBM) is designed for durable, trouble-free operation. Use the following section to determine the cause of minor problems. Trouble Conditions The following table describes possible trouble conditions. See Figure 28 for fuse and indicator locations.

  • Page 52: Service And Support

    A replacement or repair unit will be shipped, freight prepaid for all warrantied units. NOTE For critical applications, immediate replacement may be available. Call the Help Desk for the dealer or distributor nearest you. Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...

  • Page 53: Warranty

    End-User an invoice (which the End-User agrees to pay), for the value of the replacement product. If the Warranted Item is to be replaced by Eaton, but the End-User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement product, Eaton will use commercially reasonable...
  • Page 54 LIMITATION OF LIABILITY: The remedies of the End-User set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply with its obligations hereunder. In no event shall Eaton be liable for any indirect, incidental, special, or consequential damages of any kind or type whatsoever, resulting from, or in connection with, any claim or cause of action, whether brought in contract or in tort (including negligence or strict liability).
  • Page 55 OBTAINING WARRANTY SERVICE: In the United States, call the Customer Reliability Center 7x24 at 800-356-5737. Outside of the United States, contact your local Eaton product sales or service representative. For comments or questions about this Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
  • Page 56 Eaton BladeUPS Maintenance Bypass Module (MBM) User’s Guide 164201785—Rev 2 www.eaton.com/powerquality...
  • Page 58 *164201785 2* 164201785 2...

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