Kohler KDI 1903M Manuals

Manuals and User Guides for Kohler KDI 1903M. We have 5 Kohler KDI 1903M manuals available for free PDF download: Workshop Manual, Owner's Manual, Use And Maintenance

Kohler KDI 1903M Workshop Manual (192 pages)

Brand: Kohler | Category: Portable Generator | Size: 17.6 MB

Table of Contents
3
General Information
8
Useful Information
8
Manufacturer and Engine Identification
9
Identification of the Main Internal Components of the Engine and Operating Reference (BASE CONFIGURATION)
10
Identification of the External Components of the Engine (BASE CONFIGURATION)
12
Technical Information
15
Engine Specifications
15
Engine Dimensions (MM)
17
Performance
18
Oil
19
Fuel
20
Coolant Recommendation
22
Battery Recommendations
23
Periodic Maintenance
23
Fuel System
25
Lubrication Circuit
29
Coolant Circuit
32
Intake and Exhaust Circuit
33
Electric System
35
Sensors and Switches
38
Electrical Components
40
Timing System and Tappets
44
Components Handling
47
Balancer Device (Optional)
48
Safety Information
49
Before Start-Up
49
Safety Precautions
49
General Remarks
49
Safety Signal Description
52
Information and Safety Signals
53
Safety and Environmental Impact
55
Location of Safety Signals on Engine
55
Storage Information
56
Product Preservation
56
Engine Storage (up to 6 Months)
56
Engine Storage (over 6 Months)
56
Engine Starting after Storage
57
Information Regarding Discharge of Liquids
58
Coolant
58
Engine Oil
59
Information for Replacing the Functional Units
60
Injectors and Injection Pump Replacement
60
Coolant Pump Replacement
68
Replace the Crankshaft Pulley
69
Oil Pump Replacement
70
Oil Pressure Valve Replacement
73
Oil Filter Replacement
74
Fuel Filter Replacement
74
Information for Disassembly
76
Recommendations for Disassembly
76
Electric Components Disassembly
76
Exhaust Manifold Disassembly
78
Coolant Recirculation Components Disassembly
78
Crankshaft Pulley Disassembly
79
Lubrication Circuit Disassembly
79
Intake Manifold Disassembly
81
Fuel System Disassembly
81
Timing System Gear Disassembly
84
Flange Unit Disassembly
84
Cylinder Head Unit Disassembly
85
Oil Sump Unit Disassembly
88
Engine Block Disassembly
88
Information about Overhauling
94
Recommendations for Overhauls and Tuning
94
Crankcase
94
Tappets and Tappet Housings
99
Crankshaft
100
Connecting Rod - Piston Assembly
101
Cylinder Head
105
Oil Pump Check
108
Assembly Information
110
Information on Engine Configuration
110
Assembly Recommendations
110
Engine Block Assembly
111
Oil Sump Unit Assembly
117
Flange Unit Assembly
119
Timing System Gear Assembly and Injection Pump
120
Cylinder Head Unit Assembly
122
Fuel System Assembly
128
Intake Manifold Assembly
130
Exhaust Manifold Assembly
131
Lubrication Circuit Assembly
131
Crankshaft Pulley Assembly
133
Coolant Circuit Assembly
134
Electric Component Assembly
134
Tightening Torques and the Use of Sealants
136
Fluids Filling Information
142
Engine Oil
142
Coolant
142
Information about Optional Components
145
Oil Dipstick in Cylinder Head
145
Heater (Replacement)
146
Poly-V Alternator Belt (Replacement and Adjustment)
147
Tightening Pulley and Alternator for Poly-V Belt
148
Idler Gear (for 3Rd / 4Th PTO)
151
3Rd PTO (Replacement)
152
4Th PTO (Replacement)
155
3Rd + 4Th PTO (Configurations)
158
Balancer Device (Replacement)
158
Air Filter (Cartridge Replacement)
162
Remote Oil Filter (Disassembly and Assembly)
162
Intake Circuit (Replacement)
164
Muffler (Replacement)
165
Cooling Circuit (Replacement)
166
Engine Feet (Information)
169
Oil Sump with Supporting Structure
170
Oil Sump 15L
173
Crankcase Oil Filter - Lengthwise Assembly
175
Information on Adjustments
177
Air Filter Check
177
Rubber Hose and Manifold Control
177
Oil Leak Check
178
Oil Pressure Check
178
Tools Information
180
Information Regarding Specific Tools
180

Kohler KDI 1903M Owner's Manual (38 pages)

Diesel KDI

Brand: Kohler | Category: Engine | Size: 10.13 MB

UM KDI 1903M_2504M _ Cod. ED0053029510 - 2° Ed_Rev
1
- Table of Contents
  3
- General Information
  6
Manual's Purpose
6
Purpose, Manual's
6
Definitions, Glossary and
6
Emission-Related Installation Instructions
6
Request, Service
6
Service Request
6
Glossary and Definitions
6
Component Identification, Engine
7
Engine Component Identification
7
Identification, Engine Component
7
Manufacturer and Motor Identification Data
8
Motor Identification Data, Manufacturer and
8
Identification Data, Manufacturer and Motor
8
Technical Information
10
Dimensions, Engine
10
Engine Dimensions
10
Engine, General Description of the
10
1.2 Engine Specifications
10
Specifications, Engine
10
1.1. General Description of the Engine
10
1.4 Oil
11
Fuel
11
Battery Recommendations
13
Coolant
13
Recommendations, Battery
13
Remarks, General
14
Safety Information
14
General Remarks
14
Information, Safety
14
Description, Safety Signal
16
Safety Signal Description
16
Safety Signals, Information and
17
Safety and Environmental Impact
17
2.4 Information and Safety Signals
17
Location of Safety Signals on Engine
18
Precautions, Safety
18
Engine, Location of Safety Signals on
18
Safety Signals on Engine, Location of
18
Safety Precautions
18
Break-In, Running
19
Check, Pre-Start
19
Pre-Start Check
19
Starting and Turning off
19
Turning Off, Starting and
19
3.5 Oil Filling
20
Refuelling
20
Running, Break-In
20
Filling, Oil
20
Coolant Filling
21
Filling, Coolant
21
Maintenance, Periodic
22
4.2 Periodic Maintenance
22
Useful Information about Maintenance
22
Air Filter Check
23
Level Check, Oil
23
Check, Air Filter
23
Oil Dipstick on Cylinder Head
23
Check, Oil Level
23
Oil Level Check
23
Cylinder Head, Oil Dipstick on
23
Filter Check, Air
23
Check of the Radiator Heat-Exchanger Surface
24
Check, Rubber Hoses
24
Rubber Hoses Check
24
Heat-Exchanger Surface, Check of the Radiator
24
Hoses Check, Rubber
24
Level Check, Coolant
25
Check, Coolant Level
25
Coolant Level Check
25
Alternator Standard Belt Tension, Check and Setting
26
Check and Setting Alternator Standard Belt Tension
26
Tension, Check and Setting Alternator Standard Belt
26
Control Water Filter Cartridge Fuel
27
Water, Control Filter Cartridge Fuel
27
Product Preservation
28
Engine Starting after Storage
28
Engine Storage (up to 6 Months)
28
Engine Storage (over 6 Months)
28
Starting after Storage, Engine
28
Storage, Engine Starting after
28
Storage (up to 6 Months), Engine
28
Storage (over 6 Months), Engine
28
Oil Replacement, Engine
29
EN Replacement, Engine Oil
29
Engine Oil Replacement
29
Cartridge Replacement, Oil Filter
30
Oil Filter Cartridge Replacement
30
Replacement, Oil Filter Cartridge
30
Cartridge Replacement (Optional), Remote Oil Filter
31
Oil Filter Cartridge Replacement (Optional), Remote
31
Remote Oil Filter Cartridge Replacement (Optional)
31
Replacement, Fuel Filter Cartridge
32
Fuel Filter Cartridge Replacement
32
Air Filter Cartridge Replacement
33
Cartridge Replacement, Air Filter
33
Disposal and Scrapping
33
Replacement, Air Filter Cartridge
33
Filter Cartridge Replacement, Air
33
Scrapping, Disposal and
33
Useful Information about Failures
34
Manufacturer's Warranty Coverage
35
Owner's Warranty Responsinilities
35
Warranty Coverage, Manufacturer's
35
Warranty Responsinilities, Owner's
35

Kohler KDI 1903M Owner's Manual (40 pages)

Brand: Kohler | Category: Engine | Size: 13.29 MB

Table of Contents
3
1 General Information

5
2 Technical Information

10
- Engine Dimensions (MM)
  10
- Engine Specifications
  10
- General Description of the Engine
  10
- Oil
  11
- SAE Oil Classification
  11
- Fuel
  12
- Biodiesel Fuel
  13
- Emission-Related Installation Instructions
  13
- Fuel for Low Temperatures
  13
- Jet Fuels
  13
- Non-Road Fuels
  13
- Synthetic Fuels: GTL, CTL, BTL, HV
  13
- Battery Recommendations
  14
3 Safety Information

15
- Coolant
  14
- General Remarks
  15
- Note for End User
  15
- Note for OEM
  15
- Adhesive Safety Plates
  17
- Safety Guards
  17
- Safety Signal Description
  17
- Warnings
  17
- Information and Safety Signals
  18
- Safety and Environmental Impact
  18
- Location of Safety Labels on Engine
  19
4 Information about Use

20
- After Starting
  20
- Pre-Start Check
  20
- Running-In Period
  20
Starting

20
- Starting and Turning off
  20
- Turning off
  20
- Oil Filling
  21
- Refuelling
  21
- Coolant Filling
  22
- 5 Information about Maintenance
  
  23
  - Periodic Maintenance
    23
  - Useful Information about Maintenance
    23
  - Air Filter Check
    24
  - Oil Dipstick on Cylinder Head
    24
  - Oil Level Check
    24
  - Check of the Radiator Heat-Exchanger Surface
    25
  - Rubber Hoses Check
    25
  - Check Coolant Level
    26
  - Adjustment
    27
  - Check
    27
  - Check and Setting Alternator Standard Belt Tension
    27
  - Control Water Filter Cartridge Fuel
    28
  - Engine Storage over 6 Months
    28
  - Engine Storage up to 6 Months
    28
  - Product Preservation
    28
  - Engine Starting after Storage
    29
  - Operations for the Engine
    29
- 6 Information about Replacements
  
  30
- 7 Information about Failures
  
  34
  - Useful Information about Failures
    34
- 8 Information about Warranty
  
  35
- Warranty Terms
  
  35
9 Glossary

38
Symbols and Units of Measurement

39

Kohler KDI 1903M Owner's Manual (50 pages)

Brand: Kohler | Category: Engine | Size: 2.03 MB

Table of Contents
3
General Information
5
Manual's Purpose
5
Glossary and Definitions
5
Emission-Related Installation Instructions
5
Service Request
6
Engine Component Identification
7
Manufacturer and Motor Identification Data
8
Technical Information
9
General Description of the Engine
9
Engine Specifications
9
Engine Dimensions (MM)
10
Oil
11
Fuel
12
Coolant Recommendation
14
Battery Recommendations
14
Safety Information
15
General Remarks
15
Safety Signal Description
18
Information and Safety Signals
20
Safety and Environmental Impact
22
Location of Safety Labels on Engine
22
Information about Use
23
Pre-Start Check
23
Break-In Running
23
Starting and Turning off
23
Refuelling
24
Oil Filling
25
Coolant Filling
25
Information about Maintenance
27
Useful Information about Maintenance
27
Periodic Maintenance
28
Oil Level Check (Standard Dipstick)
29
Oil Dipstick on Cylinder Head
30
Air Filter Check
30
Check of the Radiator Heat-Exchanger Surface
30
Rubber Hoses Check
31
Check Coolant Level
32
Check and Setting Alternator Standard Belt Tension
33
Check Fuel Filter Cartridge
34
Product Preservation
34
Engine Storage (up to 6 Months)
34
Engine Storage (over 6 Months)
34
Engine Starting after Storage
35
Information about Replacements
36
Engine Oil Replacement
36
Oil Filter Cartridge Replacement
37
Remote Oil Filter Cartridge Replacement (Optional)
37
Fuel Filter Cartridge Replacement
38
Air Filter Cartridge Replacement
39
Disposal and Scrapping
39
Information about Failures
40
Useful Information about Failures
40
Information about Warranty
42
Warranty Terms
42
Glossary
46
Glossary and Definitions
46

Kohler KDI 1903M Use And Maintenance (42 pages)

Brand: Kohler | Category: Engine | Size: 3.19 MB

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