Polaris RZR XP Service Manual page 15

ITEM
Exhaust Pipe to Turbo Bolts
Fender Flare Fastener
Floor Screws
Flywheel Bolt
Frame Bolts (front to rear)
Frame Center Joint Fastener
Frame Outer Joint Fastener
Front Bumper / Fender Screws
Front Crossbar Fastener
Front Fascia Fastener
Cover Plate
Screws
Front Gearcase
Drain/Fill
Plugs
Front Gearcase Mounting Bracket
Fasteners (Front)
Front Gearcase Mounting Bracket
Fasteners (Rear)
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Fuse Box Fasteners
Gear Selector Knob
Hip Bolster Bolts
Hose Clamp
Hub Castle Nut (front and rear)
Ignition Coil Mounting Bolt
Instrument Panel Fastener
Intake Cover Fasteners
Intake Clamps
Intake Manifold Mounting
Fasteners (lower)
Intake Manifold to Cyl Head
Clamps
Knock / Det Sensor
Master Cylinder Mount Bolts
Manifold Pressure Banjo Bolt
Oil Cooler Bolts
M6
Oil Pan Bolts (M8)
M8
Mounting
Oil Pump
Bolts
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
ITEM
TORQUE
18 ft-lb (24 Nm)
8 ft-lb (11 Nm)
Oxygen Sensor
8 ft-lb (11 Nm)
Power Steering Unit Shield Screws
133 ft-lbs (180 Nm),
Power Steering Bracket to Frame
loosen 180°, retorque
Nuts
to 133 ft-lb (180 Nm)
Power Steering Unit to Mount
40 ft-lb (54 Nm)
Bracket
Step 1: 60 ft-lbs (82
Prop Shaft Roll Hoop Fasteners
Nm)
Prop Shaft Support Bearing
Step 2: 100 ft-lbs (149
Bracket Fasteners (Front)
Nm)
Prop Shaft Support Bearing
Step 1: 35 ft-lbs (47
Bracket Fastener (Rear)
Nm)
Prop Shaft to Transmission
Step 2: 40 ft-lbs (54
Fasteners (Black in Color)
Nm)
Prop Shaft to Transmission
8 ft-ln (11 Nm)
Fasteners (Gold in Color)
40 ft-lbs (54 Nm)
8 ft-lbs (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
Vehicles built before 1/7/
19: 18 ft-lbs (24 Nm)
Vehicles built after 1/7/
PVT Inner Cover
19: 25 ft-lbs (34 Nm)
Fasteners
24 ft-lbs (33 Nm)
70 ft-lbs (95 Nm)
7 ft-lb (10 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
5 ft-lb (7 Nm)
40 in-lb (5 Nm)
Radiator Bracket
14 ft-lb (19 Nm)
Radius Rod Fasteners (Inner)
35 in-lb (4 Nm)
Radius Rod Fasteners (Outer)
180 ft-lbs (244 Nm)
Rear Support Fastener
8 ft-lb (11 Nm)
Rear Fascia Fastener
8 ft-lb (11 Nm)
Rear Fascia Bracket Fastener
36 in-lbs (4 Nm)
Rear ROPS Mount Fasteners
49 in-lb (6 Nm)
Roof Mounting
20 ft-lb (27 Nm)
Fastener
Roof Bracket
6 ft-lb (8 Nm)
Mounting Fastener
ROPS Seat Belt Mount Fastener
15 ft-lb (20 Nm)
ROPS Fasteners
23 ft-lbs (31 Nm)
7 ft-lb (10 Nm)
Seat Frame to Main
7 ft-lb (10 Nm)
Frame
9 ft-lb (12 Nm)
26 ft-lb (35 Nm) Seat Base Fastener
Seat Belt Mounting Fasteners
7 ft-lbs (10 Nm)
Seat Slider Plate Screws
GENERAL INFORMATION
TORQUE
Pickup
7 ft-lb (10 Nm)
Screws
13 ft-lb (18 Nm)
15 ft-lb (20 Nm)
18 ft-lb (24 Nm)
30 ft-lb (41 Nm)
13 ft-lbs (18 Nm)
33 ft-lbs (45 Nm)
8 ft-lbs (11 Nm)
19 ft-lbs (26 Nm)
22 ft-lb (30 ft-lb)
(see image inEngine
Installation) page
sequence
STEP 1: Torque to
37 ft-lb (50 Nm)
STEP 2: Torque to
10 ft-lb (14 Nm)
STEP 3: Loosely
inner
install bolts by
hand
STEP 4: Torque to
37 ft-lb (50 Nm)
STEP 5: Torque to
50 ft-lb (68 Nm)
STEP 6: Torque to
37 ft-lb (50 Nm)
35 in-lb (3 Nm)
outer
8 ft-lb (11 Nm)
50 ft-lbs (68 Nm) + 45°
50 ft-lbs (68 Nm) + 90°
8 ft-lb (11 Nm)
36 in-lbs (4 Nm)
36 in-lbs (4 Nm)
35 ft-lbs (47 Nm)
8 ft-lbs (11 Nm)
T-40
8 ft-lbs (11 Nm)
T-40
40 ft-lbs (54 Nm)
40 ft-lbs (54 Nm)
8 ft-lb (11 Nm)
T-40
14 ft-lb (19 Nm)
M8
30 ft-lb (41 Nm)
M10
14 ft-lbs (19 Nm)
40 ft-lbs (54 Nm)
4 ft-lb (5 Nm)
1
for
1.9