Polaris RZR XP Service Manual page 391

2. Install new stat-o-seal, front left brake line banjo
e
fitting , new stat-o-seal, front right brake line banjo
w
fitting , new stat-o-seal, and brake pressure switch
to the front port on the master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
3. Rotate the brake lines until they are orientated as
shown. Torque banjo bolt and brake pressure switch
to specification.
ITEM DESCRIPTION
q Rear Brake Line
w Front Right Brake Line
e Front Left Brake Line
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 Nm)
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
4. Install the master cylinder shield and master cylinder
retaining bolts and nuts. Torque bolts to specification.
Hardened washer goes under the head of the bolt not
the nut. Tighten bolt from head side.
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod pin and clip to retain the
operating rod to the pedal.
ANGLE
20°
60°
30°
7. Perform the BRAKE BLEEDING / FLUID CHANGE
page 9.10 procedure.
BRAKE SYSTEM
NOTICE
TORQUE
Master Cylinder Mounting Bolts:
23 ft-lbs (31 Nm)
9
9.9