Charge Air Cooler Removal - Polaris RZR XP Service Manual

CHARGE AIR COOLER REMOVAL

1. Remove the exhaust pipe. See Exhaust Pipe
Removal page .
2. Place a drain pan under the rear of the vehicle and
q
remove both hoses going to the charge air cooler
and allow coolant to drain.
3. Cut the three zip ties retaining the fuel lines
e
three zip ties retaining the harness on the top of
the intake manifold and the two zip ties
the harness on the passenger side of the intake
manifold.
4. Remove the cargo box access panel.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
5. Disconnect the fuel injectors
remove the two fasteners
wiring bracket to the intake manifold. Move the
assembly off to the side.
6. Disconnect the transmission switch, speed sensor
and CPS.
7. Remove the fasteners
w
, the
manifold to the transmission.
r
retaining
8. Remove the two fasteners
the intake manifold.
ENGINE / COOLING SYSTEM
t
, TMAP sensor
u
retaining the fuel injector
i
retaining the intake
o
retaining the fuel rail to
y
and
3
3.35