Polaris RZR XP Service Manual page 225

10. Place the Fuel Pump Service Tool
r
pump PFA nut . Using a 1/2" drive ratchet or
breaker bar, loosen and remove the PFA nut. Discard
the PFA nut.
NOTE
Apply downward force on the fuel pump flange while
removing the fuel pump PFA nut.
Fuel Pump Service Tool:
PU-50326
11. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to the
pump body as you lift and tilt the pump to ensure that
the float arm is not bent when removed from the tank.
12. Transfer old fuel pump to a suitable container capable
of safely holding fuel. The fuel pump will retain some
fuel.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
e
over the fuel 13. Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
It is recommended to remove the fuel tank from the
vehicle and rinse it with a small amount of clean fuel.
Do not use water or any other chemicals to remove
14. Remove new fuel pump assembly
PFA nut
float arm
fuel pump assembly by the float arm.
15. Use cleaning wipes provided to clean fuel tank
surface and threads. Remove all debris, grease and
oil. Allow surfaces to dry completely.
16. Install new PFA gasket onto fuel pump assembly
using care not to damage gasket or bend float arm.
17. Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm does
not get caught or bent during installation.
18. Gently push down on fuel pump flange ensuring
flange is centered.
19. Roughly align orientation mark on fuel pump between
the orientation marks on fuel tank to ensure float arm
does not get bent or snagged.
Failure to align the orientation marks may lead to
interferences with the fuel level float arm and cause
EFI / FUEL SYSTEM
NOTE
debris.
t
, gasket
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from packaging. Use care not to bend
i
during un-packaging. Do not lift or carry
WARNING
incorrect function.
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and
4
4.35