Driven Clutch Assembly; Driven Clutch Installation; Driven Clutch Installation (2019 Models) - Polaris RZR XP Service Manual

PVT SYSTEM

DRIVEN CLUTCH ASSEMBLY

1. If necessary, replace sliders. Torque fasteners to
specification.
TORQUE
Slider Fasteners:
35 in-lb (4 Nm)
2. Line up the reference marks on the moveable and
stationary sheaves and slide the sheaves together.
3. If necessary, replace the buttons on the stationary
sheave. Torque fasteners to specification.
TORQUE
Button Fasteners:
35 in-lb (4 Nm)
4. Install the spring, limiter spacer and the helix.
5. Place the driven clutch in a universal clutch
compression tool.
6. Install the helix
specification.
TORQUE
Helix Cover Fasteners:
12 ft-lbs (16 Nm)
5.18
cover. Torque fasteners

DRIVEN CLUTCH INSTALLATION

1. Install the driven clutch on the transmission input
shaft. Install the thrust bearing, thrust washer and
snap ring.
The snap ring must be properly installed in the groove
on the shaft or the clutches will not be properly aligned
leading to difficult shifting and creeping.
2. Install the driven clutch retaining washer and bolt.
Torque bolt to specification.
Driven Clutch Retaining Bolt:
3. With the clutch spreader tool
belt over the drive clutch and over part of the driven
clutch.
to
4. Rotate the driven clutch and walk the belt into the
clutch.
5. Remove the clutch spreader tool from driven clutch.
6. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
7. Install the outer clutch cover and screws. Torque
screws to specification.
PVT Cover Screws:
DRIVEN CLUTCH INSTALLATION (2019
MODELS)
1. Install the driven clutch on the transmission input
shaft. Install the thrust bearing, and cup washer.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
IMPORTANT
TORQUE
70 ft-lbs (95 Nm)
q
installed , loop the
TORQUE
35 in-lb (3 Nm)
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