Cooling System Pressure Test; Coolant Hose Inspection - Polaris RZR XP Service Manual

COOLING SYSTEM PRESSURE TEST

1. Remove the hood.
q
2. Remove pressure cap
using a commercially available pressure tester. The
pressure cap relief pressure is 13 psi. Replace the
cap if it does not meet this specification.
WARNING
Never remove pressure cap when engine is warm or
hot. The cooling system is under pressure and serious
burns may result. Allow the engine to cool before
servicing.
3. To test the cooling system, connect the pressure
w
tester to the cooling neck
4. The system must maintain 10 psi for five minutes or
longer. If pressure loss is evident within five minutes,
check the filler neck, radiator, hoses, clamps and
water pump weep hole for leakage.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
and pressure test the cap
with the correct adapter.

COOLANT HOSE INSPECTION

1. Inspect all radiator coolant hoses for cracks,
deterioration, abrasion or leaks. Replace if necessary.
q
Charge Air Radiator Hoses
w
System Overflow Hoses
e
Engine Coolant Hoses
2. Inspect all engine hoses for cracks, deterioration,
abrasion or leaks. Replace if necessary.
r
Charge Air Cooler Hoses
t
Water Pump Hoses
y
Oil Cooler Coolant Hoses
3. Check tightness and condition of all hose spring
clamps. Replace if necessary.
MAINTENANCE
2
2.37