Master Cylinder; Removal; Installation; Brake Pressure Switch - Polaris RANGER 500 2017 Service Manual

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BRAKE SYSTEM

MASTER CYLINDER

REMOVAL

1. Remove the retaining clip
that attaches the master cylinder to the brake pedal
lever.
2. Remove LH wheel well panel to access master
cylinder.
3. Remove the two mounting bolts
master cylinder to the frame.
4. Remove master cylinder and place a fluid catch
container under the master cylinder brake line banjo
r
bolt
.
REF.
DESCRIPTION
e
Mounting Bolts
r
Banjo Bolts
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact with finished
surfaces.
10.8
q
from the clevis pin
e
that secure the
NOTES
Torque to 15 ft-lbs
(20 Nm)
Torque to 15 ft-lbs
(20 Nm)
CAUTION
5. Loosen the brake line banjo bolts
fluid to drain.
w
Make note of front and rear brake line orientation on the
6. Dispose of brake fluid properly and do not re-use.

INSTALLATION

Reverse Steps 1-5 for master cylinder installation. Refer
to the torque specifications in the illustration.

BRAKE PRESSURE SWITCH

The brake pressure switch
brake line outlet on the master cylinder.
Brake Pressure Switch / Banjo Bolt:
Always replace banjo washers if fastener is loosened or
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
r
and allow the
NOTICE
master cylinder.
q
is located on the front
TORQUE
15 ft-lbs (20 Nm)
NOTICE
removed.
© Copyright Polaris Inc.

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