Polaris RZR XP Service Manual page 315

7. Remove the RH output hub assembly
gearcase housing.
a
8. Remove pinion seal , internal retaining ring
d
pinion gear assembly from the gearcase housing.
Inspect and clean the gearcase housing and replace
all oil seals and O-rings.
9. Inspect the pinion gear for chipped, broken or missing
teeth. Inspect the pinion bearing for signs of wear and
the pinion shaft seal surface for pitting.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
o
from the 10. Inspect he AWD coil located in the outer cover plate
assembly. Refer to AWD diagnosis for detailed
inspection process. Replace the cover plate seal and
O-ring
s
, and
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers
for nicks and scratches. The rollers must slide up,
down, in and out freely within the roll cage
surfaces and H-springs.
Refer to the "Electronic Parts Catalog" for individual
part availability. Most parts are to be replaced as an
13. Inspect clutch housing / ring gear
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.
FINAL DRIVE
NOTICE
NOTICE
assembly or as a complete kit.
l
for a consistent
j 7
k
sliding
7.37