Polaris RZR XP Service Manual page 298

FINAL DRIVE
15. Slide the joint and shaft into the housing.
CAUTION
DO NOT hammer on the joint to install it in the housing.
16. Install the large circlip into the groove of the plunging
joint housing.
17. Remove excess grease from the CV joint's external
surfaces and place the excess grease in the boot.
18. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
19. Install and tighten the large clamp
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
20. Pull out on the drive shaft to center the joint in the
housing. Slide a straight O-ring pick or a small slotted
screw driver between the large end of the boot and
the joint housing and lift up to equalize the air
pressure in the boot.
7.20
e
using the
or
21. Position the boot lip in its groove. Install and tighten
r
the small clamp using the appropriate clamp tool.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.