Fuel Line Removal / Installation - Polaris RZR XP Service Manual

EFI / FUEL SYSTEM

FUEL LINE REMOVAL / INSTALLATION

q
Fuel Supply Line
w
Fuel Return Line
e
Retaining Clips (attached to intake manifold brackets)
1. Place a shop towel around the fuel line to catch any
dripping fuel.
2. If removing either end of supply line
while moving the clip out to release the line.
4.16
r
Zip Tie
t
Retaining Clips (attached to cargo box support
brackets)
y
Retaining Clips (attached to electric water pump
bracket)
3. If removing either end of return line
q
, pull open tabs 4. Release the fuel line from the applicable retaining
5. Remove the fuel line from the vehicle.
6. To install the line, verify the connections are clean
7. Place the fuel line back over the fitting and slide the
8. Be sure fuel line is routed and retained properly. See
9. Turn the key on to prime the system. Check for
while moving the clip out to release the line.
clips. See image/table above.
and free of debris.
connector locking mechanism back into place. Verify
the connector tabs snap back into place.
image/table above from applicable retention points.
leaking at both ends of the fuel lines.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
w
, pull open tabs
© Copyright Polaris Industries Inc.