Assembly Overview - Part I, Toothed Belt Drive - Volkswagen Touareg 2003 Workshop Repair Manual

1.1

Assembly overview - part I, toothed belt drive

1 - 10 Nm
2 - Bearing sleeve
1
3 - 20 Nm + / 4 turn (90°) fur‐
ther
❑ Renew.
4 - Washer
❑ For tensioning roller.
5 - 40 Nm
6 - Tensioning roller
7 - Tensioning lever
8 - 22 Nm
9 - 55 Nm
❑ Renew.
❑ Oil threads and bolt
head contact surface.
10 - Securing plate
❑ Renew.
❑ Observe installation po‐
sition: side with lettering
faces to rear.
11 - Right camshaft pulley
❑ Pull off camshaft with
two arm puller -T40001-
and claw -T40001/2- .
❑ Removing and installing
⇒ page 34 Removing,
installing and tensioning
toothed belt.
12 - 10 Nm
❑ Insert with locking fluid -
D 000 600 A2- .
13 - Toothed belt guard, rear right
14 - Idler roller
15 - Pin, 6 Nm
16 - 15 Nm
17 - Coolant pump
❑ Removing and installing
18 - Gasket
❑ Renew.
19 - Toothed belt guard, rear left
20 - 10 Nm
❑ Insert with locking fluid -D 000 600 A2- .
21 - 10 Nm
22 - Left camshaft pulley
❑ Pull off camshaft with two arm puller -T40001- and claw -T40001/2- .
⇒ page 89
8-cylinder injection engine - Edition 11.2011
1. Dismantling and assembling engine
Touareg 2003 ➤
15