Fuel Pump; Fuel Level Sending Unit - Club Car Carryall 295 Maintenance And Service Manual
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Also See for Carryall 295:
- Maintenance and service manual (456 pages) ,
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- Owner's manual (84 pages)
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16
Fuel System
FUEL PUMP
See General Warnings, Section 1, Page 1-2.
Mechanical Fuel Pump Removal
The mechanical fuel pump is located on the passenger side of the engine under the injector pump. It only operates
when the engine is rotating.
See the Kubota D722 diesel engine manual (CC P/N 103840201).
Mechanical Fuel Pump Installation
See the Kubota D722 diesel engine manual (CC P/N 103840201).
FUEL LEVEL SENDING UNIT
See General Warnings, Section 1, Page 1-2.
Fuel Level Sending Unit Removal
WARNING
• Do not use electrically powered tools to remove or install the fuel level sending unit. Failure to heed
this warning could result in a fire or explosion.
DANGER
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle
and service area.
1.
Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2.
Remove the passenger seat. See Seat Removal, Section 4, Page 4-9.
3.
Remove the rubber boot (8) from the center post on the fuel level sending unit. Remove the nut (9) from the
center post and remove the orange wire (7) (Figure 16-10, Page 16-13). Retain the hardware.
4.
Remove the hex-head plastic thread screw (10) securing the black ground wire (6) to the fuel level sending unit
and remove the black ground wire. Retain the hardware.
5.
Remove the four remaining hex-head plastic thread screws from the fuel level sending unit flange (5). Retain
the hardware.
6.
Carefully remove the sending unit and gasket (3). Feed the rheostat arm and float (4) through the fuel tank hole.
Immediately place the fuel level sending unit in a pan to catch fuel. See following DANGER and NOTE.
DANGER
• Clean up any spilled fuel before operating the vehicle.
NOTE: The rheostat arm and float should be positioned toward the passenger's side surface of the fuel tank.
Page 16-12
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
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