Rear Driveshaft Installation; Transmission; Transmission Removal - Club Car Carryall 295 Maintenance And Service Manual
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17
Transmission
REAR DRIVESHAFT INSTALLATION
See General Warnings, Section 1, Page 1-2.
1.
Apply a light coat of anti-seize on the splined shaft of the differential.
2.
Slide the universal joint of the driveshaft (with grease fitting) onto the splined transmission shaft.
3.
Slide the differential pinion shaft into driveshaft universal joint. Align the roll pin holes in the driveshaft with the
pin holes in the differential pinion shaft.
4.
Drive a new roll pin into the differential pinion shaft and the driveshaft universal joint coupling. See following
NOTE.
NOTE: The roll pin should be slightly below the surface on both sides of the coupling.
Use a 1/4-inch roll pin punch to drive the roll pin into place.
5.
Gasoline vehicles: Connect the spark plug wires.
6.
Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
TRANSMISSION
TRANSMISSION REMOVAL
See General Warnings, Section 1, Page 1-2.
1.
Disconnect battery and spark plug wire(s) (gasoline vehicles only). See Disconnecting the Battery –
Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2.
Remove the outer clutch cover. See Clutch Outer Cover Removal on page 15-36 (gasoline vehicles).
3.
Remove the drive belt. See Drive Belt Removal on page 15-29 (gasoline vehicles).
4.
Remove the drive clutch. See Drive Clutch Removal on page 15-30 (gasoline vehicles).
5.
Remove the driven clutch. See Driven Clutch Removal on page 15-34 (gasoline vehicles).
6.
Remove the rear driveshaft. See Rear Driveshaft Removal on page 17-9.
7.
Remove the clutch inner cover. See Clutch Inner Cover Removal on page 15-36 (gasoline vehicles).
8.
Remove the passenger seat.
9.
Disconnect forward/reverse shifter cable from transmission shifter arm by removing clip (Figure 17-16, Page
17-13)
10. Disconnect the neutral sensing connector from the transmission (Figure 17-13, Page 17-11).
11. Remove the two flange-head bolts, washers, and locknuts from the transmission slotted base brackets and
engine mounting plate (Figure 17-14, Page 17-11). See following NOTE.
NOTE: If the transmission is replaced, remove the base brackets and corresponding hardware. Use new hardware
and the existing base brackets to install the new transmission. Tighten the base bracket hardware to
39 ft-lb (53 N·m).
If the transmission is not replaced, leave the base brackets attached to help stabilize the transmission during
repair.
Page 17-10
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
DRIVETRAIN COMPONENTS
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